cooling SATURN ASTRA 2008 User Guide

If you get the engine coolant
temperature warning with no sign of
steam, try this for a minute or so:
1. If your air conditioner is on,
turn it off.
2. In heavy traffic, let the engine
idle in N (NEUTRAL) while
stopped. If it is safe to do so, pull
off the road, shift to P (PARK)
or N (NEUTRAL) and let
the engine idle.
3. Turn on your heater to full hot at
the highest fan speed and open
the windows as necessary.If you no longer have the overheat
warning, you can drive. Just to
be safe, drive slower for about
10 minutes. If the warning does not
come back on, you can drive
normally.
If the warning continues and you
have not stopped, pull over, stop,
and park your vehicle right away.
If there is still no sign of steam,
you can idle the engine for
three minutes while you are parked.
If you still have the warning, turn
off the engine and get everyone out
of the vehicle until it cools down.
You may decide not to lift the hood
but to get service help right away.Cooling System
When you decide it is safe to lift the
hood, this is what you see:
A. Coolant Reservoir
B. Coolant Reservoir Pressure Cap
C. Engine Cooling Fans
(Out of view)
9-16 Vehicle Service and Care
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{CAUTION
An electric engine cooling fan
under the hood can start up
even when the engine is not
running and can cause injury.
Keep hands, clothing, and tools
away from any underhood
electric fan.
If the coolant inside the coolant
reservoir is boiling, do not do
anything else until it cools down.
The vehicle should be parked on a
level surface.
The coolant level should be at or
above the KALT/COLD mark on the
coolant reservoir. If it is not, you
may have a leak at the coolant
reservoir pressure cap or in
the radiator hoses, heater hoses,
radiator, water pump, or somewhere
else in the cooling system.
{CAUTION
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you
do, you can be burned.
Do not run the engine if there
is a leak. If you run the engine,
it could lose all coolant.
That could cause an engine
re, and you could be burned.
Get any leak xed before you
drive the vehicle.
If there seems to be no leak,
with the engine on, check to see
if the electric engine cooling fans are
running. If the engine is overheating,
both fans should be running.
If they are not, your vehicle needs
service.Notice:Engine damage from
running the engine without
coolant is not covered by the
warranty.
Notice:Using coolant other
than DEX-COOL
®can cause
premature engine, heater core,
or radiator corrosion. In addition,
the engine coolant could require
changing sooner, at 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered
by the vehicle warranty. Always
use DEX-COOL
®(silicate-free)
coolant in the vehicle.
Vehicle Service and Care 9-17
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How to Add Coolant to the
Coolant Reservoir
Notice:This vehicle has a
specic coolant ll procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If you have not found a problem yet,
check to see if coolant is visible
in the coolant reservoir. If coolant is
visible but the coolant level is not
at or above the KALT/COLD
mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL
®
coolant at the coolant reservoir,
but be sure the cooling system,
including the coolant reservoir
pressure cap, is cool before you
do it. SeeEngine Coolant on
page 9-12for more information.If no coolant is visible in the coolant
reservoir, add coolant as follows:
{CAUTION
Steam and scalding liquids
from a hot cooling system can
blow out and burn you badly.
They are under pressure,
and if you turn the coolant
reservoir pressure cap — even
a little — they can come out at
high speed. Never turn the cap
when the cooling system,
including the coolant reservoir
pressure cap, is hot. Wait for
the cooling system and coolant
reservoir pressure cap to cool
if you ever have to turn the
pressure cap.
{CAUTION
Adding only plain water to
the cooling system can be
dangerous. Plain water, or
some other liquid such as
alcohol, can boil before the
proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain
water or the wrong mixture, the
engine could get too hot but
you would not get the overheat
warning. The engine could
catch re and you or others
could be burned. Use a 50/50
mixture of clean, drinkable
water and DEX-COOL
®coolant.
Notice:In cold weather, water
can freeze and crack the engine,
radiator, heater core and other
parts. Use the recommended
coolant and the proper coolant
mixture.
9-18 Vehicle Service and Care
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{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene
glycol and it will burn if the
engine parts are hot enough.
Do not spill coolant on a hot
engine.
1. Remove the coolant reservoir
pressure cap when the cooling
system, including the coolant
reservoir pressure cap and
upper radiator hose, is no
longer hot. Turn the coolant
reservoir pressure cap slowly
counterclockwise about two
or two and one-half turns.
If you hear a hiss, wait for that
to stop. This will allow any
pressure still left to be vented
out the discharge hose.2. Keep turning the coolant
reservoir pressure cap slowly,
and remove it.
3. Fill the coolant reservoir with
the proper mixture, to the
KALT/COLD mark. Wait about
ve minutes, then check to
see if the level is below the
mark. If the level is below the
KALT/COLD mark, add additional
coolant to bring the level up to
the mark. Repeat this procedure
until the level remains constant
at the KALT/COLD mark for
at least ve minutes.4. With the coolant reservoir
pressure cap off, start the
engine and let it run until you
can feel the upper radiator hose
getting hot. Watch out for the
engine cooling fans.
By this time, the coolant level
inside the coolant reservoir might
be lower. If the level is lower
than the KALT/COLD mark,
add more of the proper mixture
to the coolant reservoir until
the level reaches the
KALT/COLD mark.
5. Replace the coolant reservoir
pressure cap. Be sure the
pressure cap is hand-tight and
fully seated. Coolant Reservoir
Pressure Cap
Vehicle Service and Care 9-19
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Fuses Usage1 Antilock Brake
System (ABS) Valves
2 ABS PumpFuses Usage
4 Climate Control
System (Ignition)
5 Engine Cooling
Fan (AT and AC only)Fuses Usage
6 Engine Cooling Fan
7 Windshield & Liftgate
Glass Washer Motor
Vehicle Service and Care 9-35
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Notice:The wrong wheel can
also cause problems with bearing
life, brake cooling, speedometer
or odometer calibration,
headlamp aim, bumper height,
vehicle ground clearance, and tire
or tire chain clearance to the
body and chassis.
SeeChanging a Flat Tire on
page 9-60for more information.
Used Replacement Wheels
{CAUTION
Putting a used wheel on the
vehicle is dangerous. You
cannot know how it has been
used or how far it has been
driven. It could fail suddenly
and cause a crash. If you have
to replace a wheel, use a new
GM original equipment wheel.
Tire Chains
{CAUTION
Do not use tire chains. There is
not enough clearance. Tire
chains used on a vehicle
without the proper amount of
clearance can cause damage to
the brakes, suspension or
other vehicle parts. The area
damaged by the tire chains
could cause you to lose control
of the vehicle and you or others
may be injured in a crash.
(Continued)
CAUTION (Continued)
Use another type of traction
device only if its manufacturer
recommends it for use on
the vehicle and tire size
combination and road
conditions. Follow that
manufacturer’s instructions.
To help avoid damage to the
vehicle, drive slowly, readjust
or remove the device if it is
contacting the vehicle, and do
not spin the vehicle’s wheels.
If you do nd traction devices
that will t, install them on the
front tires.
Vehicle Service and Care 9-59
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. See “Fluids and Lubricants” in the
index of the “Limited Warranty, Maintenance and Owner Assistance Information” manual.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant For the air conditioning system refrigerant charge amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System Automatic Transmission 6.2 qt 5.9 L
Manual Transmission 7.3 qt 6.9 L
Engine Oil with Filter 4.8 qt 4.5 L
Fuel Tank 11.9 gal 45.0 L
Transmission Fluid Automatic Transmission 4.2 qt 4.0 L
Manual Transmission 1.6 qt 1.5 L
Wheel Bolt Torque 81 lb ft 110 Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual.
10-2 Technical Data
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C
California Fuel.....................8-35
California Perchlorate
Materials Requirements....... 9-3
California Proposition 65
Warning............................ 9-3
Canadian Owners..................... ii
Capacities and
Specications...................10-2
Carbon Monoxide.........8-14, 8-27
Care, Safety Belts................1-22
Cargo Cover......................... 3-1
Cargo Tie Downs................... 3-1
Cautions and Notices............... iii
Chains, Tire........................9-59
Charging System Light..........4-17
Check
Engine Light....................4-20
Chemical Paint Spotting........9-79
Child Restraints
Child Restraint Systems.....1-41
Infants and Young
Children.......................1-38
Lower Anchors and
Tethers for Children.......1-45Child Restraints (cont.)
Older Children..................1-37
Securing..................1-50, 1-53
Where to Put the
Restraint......................1-43
Cleaning
Exterior...........................9-75
Interior............................9-72
Underbody Maintenance....9-79
Climate Control System.......... 7-1
Outlet Adjustment............... 7-4
Clutch, Hydraulic..................9-12
Collision Damage Repair.....11-10
Compact Spare Tire.............9-67
Content Theft-Deterrent.......... 2-9
Control of a Vehicle..............8-17
Coolant
Engine............................9-12
Engine Temperature
Warning Light...............4-19
Cooling System...................
9-16
Cruise Control....................... 4-5
Cruise Control Light..............4-24
Cupholders........................... 3-1Customer Assistance
Information
Courtesy
Transportation.......11-4, 11-8
Customer Assistance
Offices.........................11-5
Customer Satisfaction
Procedure....................11-1
GM Mobility
Reimbursement
Program.......................11-5
Reporting Safety
Defects to
Saturn........................11-14
Reporting Safety
Defects to the
Canadian
Government................11-14
Reporting Safety Defects
to the United States
Government................11-13
Roadside Assistance
Program.......................11-5
Service Publications
Ordering Information.....11-14
i-2 INDEX
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