lock SATURN ASTRA 2008 Workshop Manual

When replacing the fuel cap, turn
it clockwise until it clicks. Make
sure the cap is fully installed. The
diagnostic system can determine if
the fuel cap has been left off or
improperly installed. This would
allow fuel to evaporate into
the atmosphere. SeeMalfunction
Indicator Lamp on page 4-20.
{CAUTION
If a re starts while you are
refueling, do not remove the
nozzle. Shut off the ow of fuel
by shutting off the pump or by
notifying the station attendant.
Leave the area immediately.Notice:If you need a new fuel
cap, be sure to get the right type.
Your dealer/retailer can get one for
you. If you get the wrong type, it
may not t properly. This may
cause your malfunction indicator
lamp to light and may damage
your fuel tank and emissions
system. SeeMalfunction Indicator
Lamp on page 4-20.
Filling a Portable Fuel
Container
{CAUTION
Never ll a portable fuel
container while it is in your
vehicle. Static electricity
discharge from the container
can ignite the fuel vapor.
(Continued)
CAUTION (Continued)
You can be badly burned and
your vehicle damaged if this
occurs. To help avoid injury to
you and others:
Dispense fuel only into
approved containers.
Do not ll a container while
it is inside a vehicle, in a
vehicle’s trunk, pickup bed,
or on any surface other than
the ground.
Bring the ll nozzle in
contact with the inside of the
ll opening before operating
the nozzle. Contact should be
maintained until the lling is
complete.
Do not smoke while
pumping fuel.
Do not use a cellular phone
while pumping fuel.
8-38 Driving and Operating
ProCarManuals.com

Vehicle Service
and Care
Service
Service...............................9-2
Accessories and
Modications.....................9-3
California Proposition 65
Warning............................9-3
California Perchlorate
Materials Requirements.....9-3
Doing Your Own
Service Work....................9-4
Adding Equipment to the
Outside of the Vehicle......9-4
Owner Checks
Owner Checks....................9-5
Hood Release.....................9-5
Engine Compartment
Overview...........................9-6
Engine Oil..........................9-7
Engine Oil Life System.......9-9
Engine Air Cleaner/Filter. . . .9-11
Automatic Transmission
Fluid................................9-12
Manual Transmission
Fluid................................9-12
Hydraulic Clutch................9-12
Engine Coolant.................9-12
Pressure Cap....................9-15
Engine Overheating...........9-15
Cooling System.................9-16
Power Steering Fluid.........9-20
Windshield Washer Fluid. . . .9-20
Windshield Wiper Blade
Replacement...................9-21
Brakes..............................9-22
Battery..............................9-25
Headlamp Aiming
Headlamp Aiming..............9-26
Bulb Replacement
Bulb Replacement.............9-28
Halogen Bulbs..................9-28
Front Turn Signal Lamps. . .9-28
Taillamps
(Five-Door Hatchback).....9-29
Taillamps
(Three-Door Hatchback). . .9-30
License Plate Lamp..........9-32
Replacement Bulbs...........9-33
Electrical System
Add-On Electrical
Equipment.......................9-33
Headlamp Wiring..............9-33
Windshield Wiper Fuses. . . .9-34
Power Windows and
Other Power Options.......9-34
Fuses...............................9-34
Engine Compartment
Fuse Block......................9-34
Rear Compartment
Fuse Block......................9-36
Tires
Tires.................................9-38
Winter Tires......................9-39
Tire Sidewall Labeling.......9-40
Tire Terminology and
Denitions.......................9-43
Ination - Tire Pressure. . . .9-46
High-Speed Operation.......9-47
Tire Pressure Monitor
System............................9-48
Tire Pressure Monitor
Operation........................9-50
Tire Inspection and
Rotation..........................9-51
When It Is Time for
New Tires.......................9-53
Vehicle Service and Care 9-1
ProCarManuals.com

Accessories and
Modications
When non-dealer/non-retailer
accessories are added to your
vehicle they can affect your vehicle’s
performance and safety, including
such things as, airbags, braking,
stability, ride and handling,
emissions systems, aerodynamics,
durability, and electronic systems like
antilock brakes, traction control and
stability control. Some of these
accessories could even cause
malfunction or damage not covered
by warranty.
GM Accessories are designed to
complement and function with other
systems on your vehicle. Your GM
dealer/retailer can accessorize
your vehicle using genuine GM
Accessories. When you go to your
GM dealer/retailer and ask forGM Accessories, you will know that
GM-trained and supported service
technicians will perform the work
using genuine GM Accessories.
Also, seeAdding Equipment to
Your Airbag-Equipped Vehicle on
page 1-35.
California Proposition 65
Warning
Most motor vehicles, including this
one, contain and/or emit chemicals
known to the State of California
to cause cancer and birth defects or
other reproductive harm. Engine
exhaust, many parts and systems
(including some inside the vehicle),
many uids, and some component
wear by-products contain and/or
emit these chemicals.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, seat belt pretensioners,
and lithium batteries contained
in remote keyless entry transmitters,
may contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Vehicle Service and Care 9-3
ProCarManuals.com

A.Engine Air Cleaner/Filter on
page 9-11.
B. Engine Oil Fill Cap.Engine Oil
on page 9-7.
C. Brake Fluid Reservoir.Brakes
on page 9-22.
D. Coolant Reservoir.Cooling
System on page 9-16.
E. Coolant Reservoir Pressure Cap.
Pressure Cap on page 9-15.
F.Engine Compartment Fuse Block
on page 9-34.
G.Battery on page 9-25.
H.Windshield Washer Fluid on
page 9-20.
I. Engine Oil Dipstick.Engine Oil
on page 9-7.Engine Oil
If the low oil level light appears on
the instrument cluster, check
the engine oil level right away.
SeeLow Oil Level Light on
page 4-23. You should check the
engine oil level regularly; this is just
a reminder.
Checking Engine Oil
It is a good idea to check the
engine oil every time you get fuel.
In order to get an accurate reading,
the oil must be warm and the
vehicle must be on level ground.
The engine oil dipstick handle
is a yellow loop. SeeEngine
Compartment Overview on page 9-6
for the location of the engine oil
dipstick.
1. Turn off the engine and give the
oil several minutes to drain back
into the oil pan. If you do not
do this, the oil dipstick might not
show the actual level.
2. Pull the dipstick and clean it with
a paper towel or cloth, then push
it back in all the way. Remove it
again, keeping the tip down
and check the level.
Vehicle Service and Care 9-7
ProCarManuals.com

How to Reset the Engine Oil
Life System
The Engine Oil Life System
calculates when to change the
engine oil and lter based on vehicle
use. Whenever the oil is changed,
reset the system so it can calculate
when the next oil change is
required. If a situation occurs where
you change the oil prior to the
letters InSP appearing in the
odometer display, reset the system.
After changing the engine oil,
reset the system:
1. Turn the ignition key to
LOCK/OFF.
2. Press the instrument panel
cluster stem until the odometer
is displayed.3. Press and hold the cluster
stem until the letters InSP
are displayed.
4. Hold the cluster stem down and
turn the ignition key to ON/RUN.
5. The letters InSP in the instrument
panel cluster display will ash.
6. Keep the cluster stem down for
at least 20 seconds and then
release the stem.
If the letters InSP and the remaining
mileage for the next oil change
appear in the instrument panel
cluster display, the system is
properly reset.
What to Do with Used Oil
Used engine oil contains certain
elements that can be unhealthy for
your skin and could even cause
cancer. Do not let used oil stay on
your skin for very long. Clean your
skin and nails with soap and water,
or a good hand cleaner. Wash or
properly dispose of clothing or rags
containing used engine oil. See the
manufacturer’s warnings about the
use and disposal of oil products.
Used oil can be a threat to the
environment. If you change your own
oil, be sure to drain all the oil from the
lter before disposal. Never dispose
of oil by putting it in the trash, pouring
it on the ground, into sewers, or into
streams or bodies of water. Recycle
it by taking it to a place that collects
used oil.
9-10 Vehicle Service and Care
ProCarManuals.com

{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene
glycol and it will burn if the
engine parts are hot enough.
Do not spill coolant on a hot
engine.
1. Remove the coolant reservoir
pressure cap when the cooling
system, including the coolant
reservoir pressure cap and
upper radiator hose, is no
longer hot. Turn the coolant
reservoir pressure cap slowly
counterclockwise about two
or two and one-half turns.
If you hear a hiss, wait for that
to stop. This will allow any
pressure still left to be vented
out the discharge hose.2. Keep turning the coolant
reservoir pressure cap slowly,
and remove it.
3. Fill the coolant reservoir with
the proper mixture, to the
KALT/COLD mark. Wait about
ve minutes, then check to
see if the level is below the
mark. If the level is below the
KALT/COLD mark, add additional
coolant to bring the level up to
the mark. Repeat this procedure
until the level remains constant
at the KALT/COLD mark for
at least ve minutes.4. With the coolant reservoir
pressure cap off, start the
engine and let it run until you
can feel the upper radiator hose
getting hot. Watch out for the
engine cooling fans.
By this time, the coolant level
inside the coolant reservoir might
be lower. If the level is lower
than the KALT/COLD mark,
add more of the proper mixture
to the coolant reservoir until
the level reaches the
KALT/COLD mark.
5. Replace the coolant reservoir
pressure cap. Be sure the
pressure cap is hand-tight and
fully seated. Coolant Reservoir
Pressure Cap
Vehicle Service and Care 9-19
ProCarManuals.com

Windshield Wiper Blade
Replacement
Front Windshield Wiper
Windshield wiper blades should be
inspected for wear or cracking.
See “Maintenance Replacement
Parts” in the Limited Warranty,
Maintenance and owner Assistance
Information manual for the proper
type and length.
Raise the wiper arm, tilt the wiper
blade at a 90° angle to the
wiper arm, and remove to the side.
1. Turn the ignition off.
2. With the key in the ignition and
key in the LOCK position, press
the wiper lever down. Release
the wiper lever when the wipers
are in the vertical position.3. Raise the wiper arm away from
the windshield.
4. Turn the wiper blade at a 90°
angle to the wiper arm and
remove the blade to the side.
5. Install the new wiper blade.
6. Lower the wiper arm on to the
windshield.
Rear Windshield Wiper
1. Lift the wiper arm straight up.
2. Push the wiper blade straight out
of the wiper arm to remove.
3. Install the new wiper blade.
Vehicle Service and Care 9-21
ProCarManuals.com

3. Record the distance from the
ground to the aim dot on the
low-beam headlamp.
4. At a wall, measure from the
ground upward (A) to the
recorded distance from Step 3
and mark it.
5. Draw or tape a horizontal line (B)
on the wall the width of the
vehicle at the height of the
mark in Step 4.Notice:Do not cover a headlamp
to improve beam cut-off when
aiming. Covering a headlamp may
cause excessive heat build-up
which may cause damage to the
headlamp.
6. Turn on the low-beam headlamps
and place a piece of cardboard
or equivalent in front of the
headlamp not being adjusted.
Do not place it directly on
the headlamp. This allows only
the beam of light from the
headlamp being adjusted to
be seen on the at surface.7. Locate the vertical headlamp
aiming screws, which are under
the hood near each headlamp
assembly.
The adjustment screw can be
turned with a 6 mm socket
wrench.
8. Turn the vertical aiming screw
until the headlamp beam is aimed
to the horizontal tape line. Turn it
clockwise or counterclockwise
to raise or lower the angle of
the beam.
Vehicle Service and Care 9-27
ProCarManuals.com

2. Turn the bulb socket
counterclockwise and pull
straight out.
3. Turn bulb counterclockwise
and remove.
4. Install new bulb.
5. Reverse Steps 2 through 4 to
reinstall.
Taillamps
(Five-Door Hatchback)
A. Backup Lamp
B. Taillamp
C. Taillamp/Stoplamp/Turn
Signal LampTo replace one of these bulbs:
1. Open the liftgate.
2. To replace the bulbs on the
driver side, turn both locks
and remove the cover.
To replace the bulbs on the
passenger side, turn the lock
clockwise and remove the cover.
3. Detach the plug connector
from the bulb assembly.
Vehicle Service and Care 9-29
ProCarManuals.com

4. Turn the nuts counterclockwise
and hold the outside of taillamp
assembly.
5. Pull the taillamp assembly
straight out.
6. Remove the three nuts.
7. Press on the tabs on the outside
of bulb assembly and remove the
bulb assembly.
8. Remove the bulb from the bulb
assembly.9. Install a new bulb without
touching the glass.
10. Reinstall the bulb assembly in
taillamp assembly.
11. Make sure the seals are applied
to the taillamp assembly and
screws.
12. Insert the taillamp assembly
into the body.
13. Reinstall the three nuts.
14. Attach the plug connector to the
bulb assembly.
Taillamps
(Three-Door Hatchback)
A. Backup Lamp
B. Taillamp
C. Taillamp/Stoplamp/Turn
Signal Lamp
9-30 Vehicle Service and Care
ProCarManuals.com