brake SATURN ASTRA 2009 Workshop Manual

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000) 50,000
(80 000) 75,000
(120 000) 100,000
(160 000) 125,000
(200 000) 150,000
(240 000)
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (j). •
Solid lifter tappet adjustment (or every
10 years, whichever occurs rst).
See footnote (m).
Not to exceed 90,000 miles (144 000 km). ••
Replace timing belt and tensioner
(or every 10 years, whichever
occurs rst). See footnote (m).
Not to exceed 100,000 miles (160 000 km). ••
Inspect engine accessory drive belt
(or every two years, whichever occurs
rst). An Emission Control Service.
See footnote (k).
Not to exceed 36,000 miles (58 000 km). ••• • • •
Change brake and clutch hydraulic uid at
a regular maintenance service every
two years. See footnote (l).
Service and Maintenance 11-7
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Maintenance Footnotes
(a)A fluid loss in any vehicle system
could indicate a problem. Have the
system inspected and repaired
and the fluid level checked. Add fluid
if needed.
(b)If driving regularly under dusty
conditions or in high-polluted
regions, replace the filter at each
engine oil change.
(c)Inspect brake lines and hoses for
proper hook-up, binding, leaks,
cracks, chafing, etc. Inspect disc
brake pads for wear and rotors for
surface condition. Inspect other
brake parts, including calipers,
parking brake, etc.
(d)Inspect front and rear suspension
and steering system for damaged,
loose, or missing parts or signs of
wear. Inspect power steering cables
for proper hook-up, binding, cracks,
chafing, etc. Inspect power steering
hydraulic lines and hoses for proper
hook-up, binding, leaks, cracks,
chafing, etc.(e)Inspect hoses and have them
replaced if they are cracked,
swollen, or deteriorated. Inspect all
pipes, fittings and clamps; replace
with genuine parts as needed.
To help ensure proper operation,
a pressure test of the cooling system
and pressure cap and cleaning
the outside of the radiator and
air conditioning condenser is
recommended at least once a year.
(f)Inspect wiper blades for wear,
cracking, or contamination.
Clean the windshield and wiper
blades, if contaminated. Replace
wiper blades that are worn or
damaged. See Windshield Wiper
Blade Replacement on page 9-21
and “Windshield and Wiper Blades”
in Exterior Cleaning on page 9-76.
(g)Make sure the safety belt
reminder light and safety belt
assemblies are working properly.
Look for any other loose or
damaged safety belt system parts.
If you see anything that might keep
a safety belt system from doingits job, have it repaired. Have any
torn or frayed safety belts replaced.
Also see Airbag System Check
on page 1-37.
(h)Lubricate all key lock cylinders,
door hinges and latches, hood
hinges and latches, and trunk lid
hinges and latches. More frequent
lubrication may be required
when exposed to a corrosive
environment. Applying silicone
grease on weatherstrips with a clean
cloth will make them last longer,
seal better, and not stick or squeak.
(i)Change automatic transmission
fluid if the vehicle is mainly driven
under one or more of these
conditions:
In heavy city traffic where the
outside temperature regularly
reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer
towing.
Uses such as found in taxi, police,
or delivery service.
11-8 Service and Maintenance
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(j)Drain, flush, and refill cooling
system. This service can be
complex; you should have your
dealer/retailer perform this service.
See Engine Coolant on page 9-16
for what to use. Inspect hoses.
Clean radiator, condenser, pressure
cap, and filler neck. Pressure test the
cooling system and pressure cap.
(k)Inspect belt for fraying, excessive
cracks, or obvious damage. Replace
belt if necessary.
(l)Drain, flush, and refill brake/clutch
hydraulic system at a regular service
interval (IorII) every two years.
This service can be complex; you
should have your dealer/retailer
perform this service. See Brakes
on page 9-22.
(m)This service can be complex;
you should have your dealer/retailer
perform this service.Owner Checks and
Services
These owner checks and services
should be performed at the intervals
specied to help ensure vehicle
safety, dependability, and
emission control performance.
Your dealer/retailer can assist with
these checks and services.
Be sure any necessary repairs are
completed at once. Whenever any
uids or lubricants are added to
the vehicle, make sure they are
the proper ones, as shown in
Recommended Fluids and
Lubricants on page 11-12.
At Each Fuel Fill
It is important to perform these
underhood checks at each fuel fill.
Engine Oil Level Check
Notice:It is important to check
the engine oil regularly and
keep it at the proper level.
Failure to keep the engine oil
at the proper level can cause
damage to the engine not covered
by the vehicle warranty.
Check the engine oil level and
add the proper oil if necessary.
SeeEngine Oil on page 9-7.
Engine Coolant Level Check
Check the engine coolant level
and add DEX-COOL®coolant
mixture if necessary. SeeEngine
Coolant on page 9-16.
Windshield Washer Fluid
Level Check
Check the windshield washer uid
level in the windshield washer
uid reservoir and add the proper
uid if necessary.
Service and Maintenance 11-9
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At Least Once a Month
Tire Ination Check
Inspect the vehicle’s tires and make
sure they are inated to the correct
pressures. Do not forget to check
the spare tire. SeeInflation - Tire
Pressure on page 9-47. Check to
make sure the spare tire is stored
securely. SeeChanging a Flat Tire
on page 9-61.
Tire Wear Inspection
Tire rotation may be required for
high mileage highway drivers prior to
the Engine Oil Life System service
notication. Check the tires for
wear and, if necessary, rotate the
tires. SeeTire Inspection and
Rotation on page 9-52.
At Least Once a Year
Starter Switch Check
{CAUTION
When you are doing this
inspection, the vehicle could move
suddenly. If the vehicle moves,
you or others could be injured.
1. Before starting this check, be
sure there is enough room
around the vehicle.
2. Firmly apply both the parking
brake and the regular brake.
SeeParking Brake on page 8-10.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it starts.
3. Try to start the engine in
each gear. The vehicle should
start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer/retailer for service.
Automatic Transmission Shift
Lock Control System Check
{CAUTION
When you are doing this
inspection, the vehicle could move
suddenly. If the vehicle moves,
you or others could be injured.
1. Before starting this check, be
sure there is enough room
around the vehicle. It should be
parked on a level surface.
2. Firmly apply the parking brake.
SeeParking Brake on page 8-10.
Be ready to apply the regular
brake immediately if the vehicle
begins to move.
3. With the engine off, turn the
ignition to ON/RUN, but do not
start the engine. Without applying
the regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer/retailer for service.
11-10 Service and Maintenance
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Ignition Transmission Lock
Check
While parked, and with the parking
brake set, try to turn the ignition to
LOCK/OFF in each shift lever
position.
The ignition should turn to
LOCK/OFF only when the shift
lever is in P (Park).
The ignition key should come out
only in LOCK/OFF.
Contact your dealer/retailer if service
is required.
Parking Brake and Automatic
Transmission P (Park)
Mechanism Check
{CAUTION
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
(Continued)
CAUTION (Continued)
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
To check the parking brake’s
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove
foot pressure from the regular
brake pedal. Do this until the
vehicle is held by the parking
brake only.
To check the P (Park)
mechanism’s holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.Contact your dealer/retailer if
service is required.
Underbody Flushing Service
At least every spring, use plain
water to ush any corrosive
materials from the underbody.
Take care to clean thoroughly
any areas where mud and other
debris can collect.
Service and Maintenance 11-11
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Recommended Fluids and Lubricants
Fluids and lubricants identied below by name, part number, or specication can be obtained from your
dealer/retailer.
UsageFluid/Lubricant
Engine Oil Engine oil which meets GM Standard GM6094M and displays the
American Petroleum Institute Certied for Gasoline Engines starburst
symbol. To determine the proper viscosity for your vehicle’s engine,
see
Engine Oil on page 9-7 .
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL
®Coolant.
See Engine Coolant on page 9-16 .
Hydraulic Brake/Clutch System Hydraulic Brake Fluid. Use only GM Part No. U.S. 88958860,
in Canada 88901244, Super DOT-4 brake uid.
Windshield Washer Optikleen
®Washer Solvent.
Power Steering System GM Power Steering Fluid (GM Part No. U.S. 88901975,
in Canada 88901976).
Automatic Transmission Use only T-IV Automatic Transmission Fluid (GM Part No. U.S. 88900925,
in Canada 22689186).
11-12 Service and Maintenance
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Vehicle Data
Recording and
Privacy
Your Saturn vehicle has a number
of sophisticated computers that
record information about the
vehicle’s performance and how it is
driven. For example, your vehicle
uses computer modules to monitor
and control engine and transmission
performance, to monitor the
conditions for airbag deployment
and deploy airbags in a crash and,
if so equipped, to provide antilock
braking to help the driver control the
vehicle. These modules may store
data to help your dealer/retailer
technician service your vehicle.
Some modules may also store data
about how you operate the vehicle,
such as rate of fuel consumption or
average speed. These modules may
also retain the owner’s personal
preferences, such as radio pre-sets,
seat positions, and temperature
settings.
Event Data Recorders
This vehicle has an Event Data
Recorder (EDR). The main purpose
of an EDR is to record, in certain
crash or near crash-like situations,
such as an airbag deployment
or hitting a road obstacle, data that
will assist in understanding how
a vehicle’s systems performed.
The EDR is designed to record data
related to vehicle dynamics and
safety systems for a short period
of time, typically 30 seconds or less.
The EDR in this vehicle is designed
to record such data as:
How various systems in your
vehicle were operating
Whether or not the driver and
passenger safety belts were
buckled/fastened
How far, if at all, the driver was
pressing the accelerator and/or
brake pedal
How fast the vehicle was travelingThis data can help provide a better
understanding of the circumstances
in which crashes and injuries occur.
Important:EDR data is recorded
by your vehicle only if a non-trivial
crash situation occurs; no data
is recorded by the EDR under
normal driving conditions and no
personal data (e.g., name, gender,
age, and crash location) is
recorded. However, other parties,
such as law enforcement, could
combine the EDR data with the type
of personally identifying data
routinely acquired during a crash
investigation.
To read data recorded by an EDR,
special equipment is required,
and access to the vehicle or the
EDR is needed. In addition to
the vehicle manufacturer, other
parties, such as law enforcement,
that have the special equipment, can
read the information if they have
access to the vehicle or the EDR.
12-16 Customer Information
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A
Accessories and
Modications...................... 9-3
Accessory Power Outlets......4-10
Adding Equipment to Your
Airbag-Equipped Vehicle....1-36
Additives, Fuel.....................8-34
Add-On Electrical
Equipment.......................9-34
Air Cleaner/Filter, Engine.......9-11
Air Conditioning..................... 7-1
Airbag
Passenger Status
Indicator.......................4-15
Readiness Light................4-14
System, Replacing Parts
After a Crash................1-37
Airbag System.....................1-24
Adding Equipment to Your
Airbag-Equipped
Vehicle........................1-36
Check.............................1-37
How Does an Airbag
Restrain?.....................1-28
Passenger Sensing
System........................1-30Airbag System (cont.)
Servicing Your
Airbag-Equipped
Vehicle........................1-35
What Makes an Airbag
Inate?........................1-28
What Will You See After
an Airbag Inates?........1-29
When Should an Airbag
Inate?........................1-27
Where Are the Airbags?.....1-26
Antenna, Fixed Mast............6-24
Antilock Brake
System (ABS)..................8-18
Antilock Brake, System
Warning Light...................4-17
Appearance Care
Chemical Paint Spotting.....9-80
Exterior Cleaning..............9-76
Finish Damage.................9-79
Interior Cleaning...............9-73
Sheet Metal Damage........9-79
Underbody Maintenance....
9-80
Appointments, Scheduling
Service...........................12-8Audio System........................ 6-1
Audio Steering Wheel
Controls.......................6-23
Fixed Mast Antenna..........6-24
Radio Reception...............6-24
Theft-Deterrent Feature......6-23
Audio System(s).................... 6-2
Automatic Transmission
Fluid...............................9-12
Operation.......................... 8-6
B
Battery...............................9-25
Run-Down Protection.......... 5-4
Brake Fluid.........................9-22
Brakes...............................9-22
System Warning Light.......4-16
Braking...............................8-17
Break-In, New Vehicle............ 8-2
Bulb Replacement
Daytime Running Lamp....... 5-2
Bulb Replacement
Center High-Mounted
Stoplamp (CHMSL)........9-29
Fog Lamp ......................... 5-2
Front Turn Signal Lamps . . . 9-28
INDEX i-1
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Horn .................................... 4-4
How to Wear Safety Belts
Properly..........................1-12
Hydraulic Clutch...................9-12
I
Ignition Positions................... 8-2
Immobilizer........................... 2-8
Immobilizer Operation............. 2-8
Infants and Young Children,
Restraints........................1-40
Ination - Tire Pressure.........9-47
Instrument Panel
Brightness......................... 5-3
Cluster............................4-12
Overview........................... 4-2
J
Jump Starting......................9-69
K
Keyless Entry System............ 2-3
Keys.................................... 2-2
L
Labeling, Tire Sidewall..........9-42
Lamp
Malfunction Indicator.........4-18
Lamps
Dome ............................... 5-3
Exterior, Off Reminder.......4-23
Reading............................ 5-3
Lap-Shoulder Belt................1-18
LATCH System
Replacing Parts After a
Crash..........................1-50
LATCH System for Child
Restraints........................1-46
License Plate Lamps............9-33
Liftgate
Carbon Monoxide............... 2-6
Light
Airbag Readiness.............4-14
Antilock Brake System
(ABS) Warning..............4-17
Brake System Warning......4-16
Charging System..............4-16
Cruise Control..................4-23Light (cont.)
Door Ajar.........................4-23
Engine Coolant
Temperature Warning.....4-18
Fog Lamp ........................4-22
Highbeam On...................4-23
Low Fuel Warning.............4-24
Low Oil Level...................4-22
Oil Pressure.....................4-21
Passenger Airbag Status
Indicator.......................4-15
Safety Belt Reminders.......4-13
Service Vehicle Soon........4-23
StabiliTrak
®Indicator.........4-17
Tire Pressure...................4-18
Winter Driving Mode..........4-22
Lighting
Entry................................ 5-3
Lights
Exterior Lamps................... 5-1
Flash-to-Pass..................... 4-8
High/Low Beam Changer..... 4-8
Loading Your Vehicle............8-30
INDEX i-5
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Owner Checks and
Services..........................11-9
Owner Checks, Service.......... 9-4
Owners, Canadian.................... ii
P
Paint, Damage.....................9-79
Park
Shifting Into.....................8-11
Shifting Out of..................8-12
Park Brake..........................8-10
Parking
Over Things That Burn......8-13
Parking Your Vehicle............8-13
Passenger Airbag Status
Indicator..........................4-15
Passenger Sensing System . . . 1-30
Passing..............................8-22
Perchlorate Materials
Requirements, California...... 9-3
Power
Door Locks........................ 2-6
Retained Accessory............ 8-3
Steering Fluid...................9-20
Windows.........................2-10
Pressure Cap......................9-18Privacy.............................12-16
Event Data Recorders.....12-16
Navigation System..........12-17
OnStar..........................12-17
Radio Frequency
Identication................12-17
R
Radio Frequency Identication
(RFID), Privacy...............12-17
Radio(s)............................... 6-2
Radios
Reception........................6-24
Theft-Deterrent.................6-23
Reading Lamps..................... 5-3
Rear Door Security Locks....... 2-6
Rear Heated Seats................ 1-6
Rear Seat Operation.............. 1-7
Rear Windshield Washer/
Wiper............................... 4-9
Rearview Mirrors..................2-11
Reclining Seatbacks............... 1-3
Recommended Fluids and
Lubricants......................11-12
Recreational Vehicle Towing . . . 9-73
Remote Keyless Entry (RKE)
System............................. 2-3Remote Keyless Entry (RKE)
System, Operation.............. 2-4
Removing the Flat Tire and
Installing the Spare Tire.....9-63
Removing the Spare Tire
and Tools........................9-62
Replacement Bulbs..............9-34
Replacing LATCH System
Parts After a Crash...........1-50
Reporting Safety Defects
Canadian Government.....12-14
Saturn...........................12-14
United States
Government................12-14
Restraint System Check
Replacing Airbag System
Parts After a Crash........1-37
Replacing Safety Belt
System Parts After a
Crash..........................1-23
Retained Accessory Power...... 8-3
Roadside
Assistance Program..........12-6
Rocking Your Vehicle to
Get it Out ........................8-29
Routing, Engine Drive Belt....11-15
Running the Vehicle While
Parked............................8-14
INDEX i-7
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