brake SATURN AURA 2007 Service Manual

Dolly Towing
To tow your vehicle with two wheels on the
ground and a dolly:
1. Put the front wheels on a dolly.
2. Put the gear shift lever in PARK (P).3. Set the parking brake and then remove the
ignition key.
4. Clamp the steering wheel in a straight-ahead
position.
5. Release the parking brake.
Towing a Trailer
Your vehicle is neither designed nor intended to
tow a trailer.
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Service........................................................ 253
Accessories and Modications................... 253
California Proposition 65 Warning.............. 254
Doing Your Own Service Work.................. 254
Adding Equipment to the Outside of Your
Vehicle................................................... 255
Fuel............................................................. 255
Gasoline Octane........................................ 255
Gasoline Specications.............................. 255
California Fuel........................................... 256
Additives................................................... 256
Fuels in Foreign Countries........................ 258
Filling the Tank......................................... 258
Filling a Portable Fuel Container............... 261
Checking Things Under the Hood.............. 262
Hood Release........................................... 263
Engine Compartment Overview.................. 264
Engine Oil................................................. 265
Engine Oil Life System.............................. 268
Engine Air Cleaner/Filter............................ 270
Automatic Transaxle Fluid......................... 272
Engine Coolant.......................................... 272
Pressure Cap............................................ 275
Coolant Surge Tank Pressure Cap............ 275Engine Overheating................................... 275
Cooling System......................................... 278
Windshield Washer Fluid........................... 282
Brakes...................................................... 284
Battery...................................................... 287
Jump Starting............................................ 289
Bulb Replacement....................................... 294
Halogen Bulbs........................................... 294
Taillamps, Turn Signal, Sidemarker,
Stoplamps and Back-up Lamps.............. 294
License Plate Lamp................................... 296
Replacement Bulbs................................... 296
Windshield Wiper Blade Replacement....... 297
Tires............................................................ 298
Tire Sidewall Labeling............................... 299
Tire Terminology and Denitions............... 301
Ination - Tire Pressure............................. 304
Tire Pressure Monitor System................... 305
Tire Inspection and Rotation...................... 310
When It Is Time for New Tires.................. 311
Buying New Tires...................................... 312
Different Size Tires and Wheels................ 314
Uniform Tire Quality Grading..................... 315
Wheel Alignment and Tire Balance............ 316
Section 5 Service and Appearance Care
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Service
Your Saturn retailer knows your vehicle best and
wants you to be happy with it. We hope you
will go to your retailer for all your service needs.
You will get genuine Saturn parts and
Saturn-trained and supported service people.
We hope you will want to keep your Saturn vehicle
all Saturn.
Genuine Saturn parts have one of these marks.
Accessories and Modications
When you add non-Saturn accessories to your
vehicle they can affect your vehicle’s performance
and safety, including such things as, airbags,
braking, stability, ride and handling, emissions
systems, aerodynamics, durability, and electronic
systems like anti-lock brakes, traction control,
and stability control. Some of these accessories
may even cause malfunction or damage not
covered by warranty.
Saturn accessories are designed to complement
and function with other systems on your
vehicle. Your Saturn retailer can accessorize your
vehicle using genuine Saturn accessories.
When you go to your Saturn retailer and ask for
Saturn accessories, you will know that
Saturn-trained and supported service technicians
will perform the work using genuine Saturn
accessories.
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Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
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A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 270.
B. Cooling Fans. SeeCooling System on
page 278.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 265.
D. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 265.
E. Engine Coolant Surge Tank. SeeEngine
Coolant on page 272.
F. Brake Master Cylinder Reservoir. See″Brake
Fluid″underBrakes on page 284.
G. Battery. SeeBattery on page 287
H. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 346.
I. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 282.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 264
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
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Brakes
Brake Fluid
The brake master
cylinder reservoir is
lled with DOT-3 brake
uid. SeeEngine
Compartment Overview
on page 264for the
location of the reservoir.
There are only two reasons why the brake uid
level in the reservoir might go down. The rst
is that the brake uid goes down to an acceptable
level during normal brake lining wear. When
new linings are put in, the uid level goes back
up. The other reason is that uid is leaking out of
the brake hydraulic system. If it is, you should
have the brake hydraulic system xed, since a leak
means that sooner or later the brakes will not
work well.So, it is not a good idea to top off the brake uid.
Adding brake uid will not correct a leak. If
you add uid when the linings are worn, there will
be too much uid when you get new brake
linings. Add or remove brake uid, as necessary,
only when work is done on the brake hydraulic
system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn
if the engine is hot enough. You or others
could be burned, and your vehicle could
be damaged. Add brake uid only when
work is done on the brake hydraulic
system.
When the brake uid falls to a low level, the
BRAKE FLUID message in the Driver Information
Center (DIC) displays. SeeDIC Warnings and
Messages on page 182.
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What to Add
When you do need brake uid, use only DOT-3
brake uid. Use new brake uid from a sealed
container only. SeeRecommended Fluids
and Lubricants on page 365.
Always clean the brake uid reservoir cap and the
area around the cap before removing it. This
helps keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake
hydraulic system, the brakes might not
work well. This could cause a crash.
Always use the proper brake uid.Notice:
Using the wrong uid can badly damage
brake hydraulic system parts. For
example, just a few drops of mineral-based
oil, such as engine oil, in the brake
hydraulic system can damage brake
hydraulic system parts so badly that they
will have to be replaced. Do not let
someone put in the wrong kind of uid.
If you spill brake uid on your vehicle’s
painted surfaces, the paint nish can
be damaged. Be careful not to spill brake
uid on your vehicle. If you do, wash it
off immediately. SeeWashing Your Vehicle
on page 335.
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Brake Wear
Your vehicle has disc brakes. Disc brake pads
have built-in wear indicators that make a
high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
can come and go or be heard all the time
your vehicle is moving, except when you are
pushing on the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon the brakes will not work well. That
could lead to an accident. When you hear
the brake wear warning sound, have your
vehicle serviced.
Notice:Continuing to drive with worn-out
brake pads could result in costly brake repair.Some driving conditions or climates can cause a
brake squeal when the brakes are rst applied
or lightly applied. This does not mean something
is wrong with the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated,
inspect brake pads for wear and evenly tighten
wheel nuts in the proper sequence to torque
specications inCapacities and Specications on
page 351.
Brake linings should always be replaced as
complete axle sets.Brake Pedal Travel
See your dealer/retailer if the brake pedal does
not return to normal height, or if there is a
rapid increase in pedal travel. This could be a sign
that brake service might be required.
Brake Adjustment
Every time you apply the brakes, with or without
the vehicle moving, the brakes adjust for wear.
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Replacing Brake System Parts
The braking system on a vehicle is complex. Its
many parts have to be of top quality and work well
together if the vehicle is to have really good
braking. Your vehicle was designed and tested
with top-quality brake parts. When you replace
parts of the braking system — for example, when
the brake linings wear down and you need
new ones put in — be sure you get new approved
replacement parts. If you do not, the brakes
might not work properly. For example, if someone
puts in brake linings that are wrong for your
vehicle, the balance between the front and rear
brakes can change — for the worse. The braking
performance you have come to expect can
change in many other ways if someone puts in the
wrong replacement brake parts.
Battery
{CAUTION:
Batteries have acid that can burn you and
gas that can explode. You can be badly
hurt if you are not careful. SeeJump
Starting on page 289for tips on working
around a battery without getting hurt.
Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harm. Wash
hands after handling.
Your vehicle has a standard 12-volt battery and a
36-volt hybrid battery system.
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Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start
your vehicle. Be sure to use the following steps to
do it safely.
{CAUTION:
Batteries can hurt you. They can be
dangerous because:
They contain acid that can burn you.
They contain gas that can explode or
ignite.
They contain enough electricity to
burn you.
If you do not follow these steps exactly,
some or all of these things can hurt you.
Notice:Ignoring these steps could result in
costly damage to your vehicle that would
not be covered by your warranty.Trying to start your vehicle by pushing or
pulling it will not work, and it could damage
your vehicle.
1. Check the other vehicle. It must have a
12-volt battery with a negative ground system.
Notice:If the other vehicle’s system is not a
12-volt system with a negative ground,
both vehicles can be damaged. Only use
vehicles with 12-volt systems with negative
grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper
cables can reach, but be sure the vehicles are
not touching each other. If they are, it could
cause a ground connection you do not
want. You would not be able to start your
vehicle, and the bad grounding could damage
the electrical systems.
To avoid the possibility of the vehicles rolling,
set the parking brake rmly on both vehicles
involved in the jump start procedure. Put
an automatic transaxle in PARK (P) or
a manual transaxle in NEUTRAL before
setting the parking brake.
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