headlamp SATURN ION 2004 User Guide

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-22
Automatic Transaxle Fluid..............................5-24
Manual Transaxle Fluid..................................5-25
Hydraulic Clutch...........................................5-25
Engine Coolant.............................................5-26Coolant Surge Tank Pressure Cap..................5-29
Engine Overheating.......................................5-29
Cooling System............................................5-32
Windshield Washer Fluid................................5-37
Brakes........................................................5-38
Battery........................................................5-41
Jump Starting...............................................5-42
Headlamp Aiming...........................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps (Sedan)......................................5-48
Headlamps (Coupe)......................................5-50
Front Turn Signal Lamps (Sedan)...................5-51
Front Turn Signal and Parking Lamps
(Coupe)...................................................5-53
Fog Lamps..................................................5-53
Sidemarker Lamps (Coupe)............................5-54
Center High-Mounted Stoplamp (CHMSL).........5-55
Taillamps, Stoplamps and Back-up Lamps........5-55
Replacement Bulbs.......................................5-56
Section 5 Service and Appearance Care
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To disconnect the jumper cables from both vehicles,
do the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the terminal cover to its original position.Headlamp Aiming
Headlamp aim has been preset at the factory and
should need no further adjustment.
If your vehicle is damaged in an accident, the headlamp
aim may be affected. Aim adjustment to the low beam
may be necessary if it is difficult to see lane markers
(for horizontal aim), or if oncoming drivers ash
their high beams at you (for vertical aim). If you believe
your headlamps need to be re-aimed, we recommend
that you take your vehicle to your retailer for service.
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Bulb Replacement
For the type of bulb to use, seeReplacement Bulbs on
page 5-56.
For any bulb changing procedure not listed in this
section, contact your retailer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps (Sedan)
1. Turn the ignition and headlamp switch off.
2. After allowing the bulb to cool, open the hood.
SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.
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4. To access the headlamp bulb, turn the dust cap
counter-clockwise to remove it.5. Raise the lock tab and pull the connector from the
base of the bulb to remove the electrical connector
from the headlamp bulb.
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6. To remove the bulb retaining nut, turn it
counter-clockwise.
7. Remove the bulb and replace it with the
appropriate bulb.
Headlamps (Coupe)
1. Turn the ignition and headlamp switch off.
2. After allowing the bulb to cool, open the hood.
SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.
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4. Remove the retaining nut.
5. Remove the bulb and replace it with the
appropriate bulb.
Front Turn Signal Lamps (Sedan)
1. Turn the ignition and headlamp switch off.
2. After allowing the bulb to cool, open the hood.
SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.
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Front Turn Signal and Parking
Lamps (Coupe)
1. Open the hood. SeeHood Release on page 5-10.
2. Reach behind the headlamp from inside the hood.
3. Rotate the bulb socket counter-clockwise to
remove it from the housing.
4. Gently pull the bulb from the socket and replace it
with the appropriate bulb.
Fog Lamps
1. Turn off the fog lamps and allow them to cool.
2. Reach under the front bumper to the rear of the
fog lamp to locate the bulb socket.
3. Then rotate the bulb socket counter-clockwise to
remove it.
4. Remove the bulb and replace it with the
appropriate bulb.
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Sidemarker Lamps (Coupe)
1. Turn the ignition and headlamp switch off.
2. Open the hood. SeeHood Release on page 5-10.
3. Pull up on the headlamp retaining pins to remove
them, gently pull the headlamp assembly away
from the vehicle and remove the electrical
connector.4. Rotate the side marker bulb counter-clockwise to
disconnect it.
5. Gently remove the bulb and replace it with the
appropriate bulb.
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4. Remove the bulb socket by rotating 1/8 of a turn
counter-clockwise.
5. Gently pull the bulb from the socket and replace it
with the appropriate bulb.
Replacement Bulbs
For any bulb not listed here contact your retailer.
Lamp TypeSaturn Part
Number
Headlamps
(All Models)9007 16524431
Front
Sidemarker
Lamps (Coupe)168 9425542
Front Turn
Signal/Parking
Lamps5702 10319394
Stop/Taillamps
(Top)3057 12450064
Back-Up Lamps 921L 22692679
CHMSL PC-175 9442441
Fog Lamps
(All Models)881L 12450176
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Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new Saturn
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-76for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can’t know how it’s been used
or how far it’s been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new Saturn original
equipment wheel.
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