clutch SATURN ION 2005 User Guide

Fuses Usage
HVAC Climate Control
CRUISECruise Control Module, Clutch Start
Switch
AIR BAGAirbags, Sensing and Diagnostic
Module (SDM)
WIPER SWWindshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO
(BATT1)Radio Receiver, Entertainment
Memory
ONSTAREntertainment, Mobile
Communications, OnStar
®
RADIO (ACC) Radio Receiver, Entertainment
IGN SW Ignition Switch
EPS Cruise Control Switches, EPS Unit
PWR OUTLET Auxiliary Power Outlet
SUN ROOF Power Sunroof, OnStar Mirror
Relay Usage
ALC/PARK
RELAYOnStar®, Radio, Instrument Panel
Cluster, Body Control Module (Entry
Control), Cigar Lighter, Headlamp
Switch, License Lamp
FUEL PUMP
RELAYFuel Pump
ACC RELAYPower Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
RUN RELAYClimate Control (HVAC Blower,
Control Heads)
5-95
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Fuses Usage
17 Fog Lamp
18 Driver’s Side Headlamp
19 Windshield Wiper
20 Horn
21Entertainment, Premium Radio
Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
42 Not Used
43 Electric Power Steering
44 Air Pump Relay Fuse
45 Cooling Fan
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Air Solenoid
28 Body Control Module
29 Powertrain
30 Engine Cooling Fan
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
5-97
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Fuses Usage
42 Not Used
43 Electric Power Steering
44 Cooling Fan 2
45 Cooling Fan 1
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)
Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Not Used
27 After Cooler Pump
28 Starter/Crank
29 Powertrain
30 Engine Cooling Fan 1
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
5-99
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At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-26.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.3. On automatic transaxle vehicles, try to start the
engine in each gear. The vehicle should start
only in PARK (P) or NEUTRAL (N). If the vehicle
starts in any other position, contact your Saturn
retailer for service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL, push the clutch pedal down halfway,
and try to start the engine. The vehicle should start
only when the clutch pedal is pushed down all
the way to the oor. If the vehicle starts when the
clutch is not pushed all the way down, contact your
Saturn retailer for service.
6-11
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Usage Fluid/Lubricant
Intercooler
System
(2.0L L4
Supercharged
engine)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
12377985, in Canada 88901242) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hydraulic
Clutch SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid (Saturn
Part No. 21013073).
Manual
Transaxle
(2.2L L4
engine)DEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Manual
Transaxle
(2.0L L4
Supercharged
engine)Manual Transmission Fluid
(Part No. 21018899).
Usage Fluid/Lubricant
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor,
and Release
PawlLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hood, Trunk,
and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Sunroof TrackLubriplate Lubricant Aerosol
(Saturn Part No. 21038869 or
GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-15
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Change Engine Oil Message............................3-41
Check
Engine Light...............................................3-33
Check Gage Message.....................................3-42
Check Gas Cap Message................................3-43
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-90
Child Restraints
Child Restraint Systems...............................1-36
Infants and Young Children...........................1-32
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-42
Older Children.............................................1-30
Securing a Child Restraint Designed for
the LATCH System...................................1-43
Securing a Child Restraint in a Rear
Seat Position...........................................1-44
Securing a Child Restraint in the Right
Front Seat Position...................................1-46
Top Strap...................................................1-39
Top Strap Anchor Location............................1-41
Where to Put the Restraint...........................1-39
Cigarette Lighter.............................................3-17
Cleaning
Aluminum Wheels........................................5-88
Exterior Lamps/Lenses.................................5-87
Fabric/Carpet..............................................5-85Cleaning (cont.)
Finish Care.................................................5-87
Inside of Your Vehicle..................................5-84
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-86
Tires..........................................................5-89
Underbody Maintenance...............................5-90
Washing Your Vehicle...................................5-87
Weatherstrips..............................................5-86
Windshield and Wiper Blades........................5-88
Climate Control System...........................3-18, 3-20
Air Filter, Passenger Compartment.................3-23
Outlet Adjustment........................................3-23
Clutch, Hydraulic.............................................5-24
Comfort Guides, Rear Safety Belt.....................1-26
Compact Spare Tire........................................5-83
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-40
Coolant
Engine Temperature Gage............................3-33
Low Level Warning Message.........................3-41
Surge Tank Pressure Cap.............................5-27
Cooling System..............................................5-30
Cruise Control................................................3-10
Cruise Control Message...................................3-40
Cupholder(s)..................................................2-39
3
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G
Gage
Boost.........................................................3-39
Engine Coolant Temperature.........................3-33
Fuel..........................................................3-38
Speedometer..............................................3-27
Tachometer.................................................3-27
Gas, Check Cap Message...............................3-43
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-6
Glove Box.....................................................2-39
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-5
Head Restraints............................................... 1-5
Headlamp
Aiming.......................................................5-46
Headlamps....................................3-13, 5-47, 5-48
Automatic Headlamp System.........................3-14
Bulb Replacement.......................................5-47
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-51Headlamps (cont.)
Front Turn Signal Lamps..............................5-50
Halogen Bulbs............................................5-47
High/Low Beam Changer................................ 3-8
Sidemarker Lamps.......................................5-52
Heater...................................................3-18, 3-20
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-37
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hood
Checking Things Under................................5-10
Release.....................................................5-11
Horn............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-24
I
Ignition Positions.............................................2-17
Infants and Young Children, Restraints...............1-32
Ination -- Tire Pressure..................................5-63
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-26
6
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