engine SATURN ION 2007 Workshop Manual

Making Turns
Notice:Making very sharp turns while
trailering could cause the trailer to come in
contact with the vehicle. Your vehicle could be
damaged. Avoid making very sharp turns
while trailering.
When you are turning with a trailer, make wider
turns than normal. Do this so your trailer will
not strike soft shoulders, curbs, road signs, trees
or other objects. Avoid jerky or sudden
maneuvers. Signal well in advance.
Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle may need a
different turn signal asher and/or extra wiring.
See your retailer if you need information.
The arrows on your instrument panel will ash
whenever you signal a turn or lane change.
Properly hooked up, the trailer lamps will also
ash, telling other drivers you are about to turn,
change lanes or stop.When towing a trailer, the arrows on your
instrument panel will ash for turns even if the bulbs
on the trailer are burned out. Thus, you may think
drivers behind you are seeing your signal when
they are not. It’s important to check occasionally to
be sure the trailer bulbs are still working.
Driving on Grades
Notice:Do not tow on steep continuous
grades exceeding 6 miles (9.6 km). Extended,
higher than normal engine and transaxle
temperatures may result and damage your
vehicle. Frequent stops are very important to
allow the engine and transaxle to cool.
Reduce speed and shift to a lower gear before
you start down a long or steep downgrade. If you
do not shift down, you might have to use your
brakes so much that they would get hot and
no longer work well.
On a long uphill grade, shift down and reduce
your speed to around 45 mph (70 km/h) to reduce
the possibility of the engine and the transaxle
overheating. If your engine does overheat,
seeEngine Overheating on page 297.
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Parking on Hills
{CAUTION:
You really should not park your vehicle,
with a trailer attached, on a hill. If
something goes wrong, your rig could
start to move. People can be injured, and
both your vehicle and the trailer can be
damaged.
But if you ever have to park your rig on a hill,
here’s how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) for an automatic transaxle, or into
gear for a manual transaxle.
When parking uphill, turn your wheels away
from the curb. When parking downhill,
turn your wheels into the curb.
2. Have someone place chocks behind the trailer
wheels.3. When the chocks are in place, release
the regular brakes until the chocks absorb
the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P) for an
automatic transaxle or REVERSE (R) for
a manual transaxle.
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal
down while you:
start your engine
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the
chocks.
4. Stop and have someone pick up and store the
chocks.
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Maintenance When Trailer Towing
Your vehicle will need service more often when
you are pulling a trailer. SeeScheduled
Maintenance on page 391for more information.
Things that are especially important in trailer
operation are automatic transaxle uid (don’t
overll), engine oil, axle lubricant, drive belt,
cooling system and brake system. Each of these
is covered in this manual, and the Index will
help you nd them quickly. If you are trailering,
it’s a good idea to review this information
before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat
during severe operating conditions. SeeEngine
Overheating on page 297.
Changing a Tire When Trailer Towing
If you get a at tire while towing a trailer, be
sure to secure the trailer and disconnect it from
the vehicle before changing the tire.
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Service........................................................ 270
Accessories and Modications................... 270
California Proposition 65 Warning.............. 271
Doing Your Own Service Work.................. 271
Adding Equipment to the Outside of
Your Vehicle.......................................... 272
Fuel............................................................. 272
Gasoline Octane........................................ 272
Gasoline Specications.............................. 273
California Fuel........................................... 273
Additives................................................... 273
Fuels in Foreign Countries........................ 274
Filling the Tank......................................... 275
Filling a Portable Fuel Container............... 277
Checking Things Under the Hood.............. 278
Hood Release........................................... 279
Engine Compartment Overview.................. 280
Engine Oil................................................. 283
Engine Oil Life System.............................. 288
Engine Air Cleaner/Filter............................ 290
Automatic Transaxle Fluid......................... 292
Manual Transaxle Fluid............................. 293
Hydraulic Clutch........................................ 293Engine Coolant.......................................... 293
Coolant Surge Tank Pressure Cap............ 297
Engine Overheating................................... 297
Cooling System......................................... 300
Windshield Washer Fluid........................... 307
Brakes...................................................... 308
Battery...................................................... 311
Jump Starting............................................ 312
Headlamp Aiming........................................ 318
Bulb Replacement....................................... 318
Halogen Bulbs........................................... 318
Headlamps (Coupe)................................... 319
Headlamps (Sedan)................................... 320
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Coupe).............. 322
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Sedan).............. 323
Center High-Mounted
Stoplamp (CHMSL)................................ 324
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps...................................... 324
License Plate Lamp................................... 326
Replacement Bulbs................................... 326
Section 5 Service and Appearance Care
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Electrical System........................................ 375
Add-On Electrical Equipment..................... 375
Windshield Wiper Fuses............................ 375
Power Windows and Other Power
Options.................................................. 375Fuses and Circuit Breakers....................... 375
Floor Console Fuse Block......................... 376
Engine Compartment Fuse Block............... 378
Capacities and Specications.................... 384
Section 5 Service and Appearance Care
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California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Engine exhaust, many parts and
systems (including some inside the vehicle), many
uids, and some component wear by-products
contain and/or emit these chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt any
vehicle maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work,
you should use the proper service manual. It
tells you much more about how to service your
vehicle than this manual can. To order the proper
service manual, seeService Publications
Ordering Information on page 425.
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Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 82.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeeMaintenance Record
on page 406.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your
vehicle can affect the airow around it. This may
cause wind noise and affect windshield washer
performance. Check with your retailer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part
of the proper maintenance of your vehicle.
To help keep the engine clean and maintain
optimum vehicle performance, Saturn recommends
the use of gasoline advertised as TOP TIER
Detergent Gasoline.
The 8th digit of the Vehicle Identication
Number (VIN) shows the code letter or number
that identies your vehicle’s engine. The VIN is at
the top left of the instrument panel. SeeVehicle
Identication Number (VIN) on page 374.
Gasoline Octane
If your vehicle has the 2.2L L4 engine (VIN Code F),
use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less
than 87, you may notice an audible knocking noise
when you drive, commonly referred to as spark
knock. If this occurs, use a gasoline rated at
87 octane or higher as soon as possible. If you are
using gasoline rated at 87 octane or higher and you
hear heavy knocking, your engine needs service.
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If your vehicle has the 2.4L L4 engine (VIN Code B)
or the 2.0L Supercharged engine (VIN Code P), use
premium unleaded gasoline with a posted octane
rating of 91 or higher. You may also use regular
unleaded gasoline rated at 87 octane or higher, but
your vehicle’s acceleration may be slightly reduced,
and you may notice a slight audible knocking noise,
commonly referred to as spark knock. If the octane
is less than 87, you may notice a heavy knocking
noise when you drive. If this occurs, use a gasoline
rated at 87 octane or higher as soon as possible.
Otherwise, you might damage your engine. If you
are using gasoline rated at 87 octane or higher and
you hear heavy knocking, your engine needs
service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). Saturn recommends against the use
of gasolines containing MMT. SeeAdditives on
page 273for additional information.
California Fuel
If your vehicle is certied to meet California
Emissions Standards, it is designed to operate on
fuels that meet California specications. See the
underhood emission control label. If this fuel is not
available in states adopting California emissions
standards, your vehicle will operate satisfactorily on
fuels meeting federal specications, but emission
control system performance may be affected. The
malfunction indicator lamp may turn on and your
vehicle may fail a smog-check test. SeeMalfunction
Indicator Lamp on page 174. If this occurs, return to
your authorized Saturn retailer for diagnosis. If it is
determined that the condition is caused by the type
of fuel used, repairs may not be covered by your
warranty.
Additives
To provide cleaner air, all gasolines in the United
States are now required to contain additives
that will help prevent engine and fuel system
deposits from forming, allowing your emission
control system to work properly. In most cases,
you should not have to add anything to your fuel.
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Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near
fuel or refueling your vehicle. Do not use
cellular phones. Keep sparks, ames, and
smoking materials away from fuel. Do not
leave the fuel pump unattended when
refueling your vehicle. This is against the
law in some places. Do not re-enter
vehicle while pumping fuel. Keep children
away from the fuel pump; never let
children pump fuel.The tethered fuel cap is located behind a hinged
fuel door on the passenger’s side of the vehicle.
To remove the fuel cap, turn it slowly
counterclockwise. The fuel cap has a spring in it; if
the cap is released too soon, it will spring back
to the right.
While refueling, let the fuel cap hang by the tether
below the fuel ll opening.
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Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
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