engine SATURN L-SERIES 2005 Owners Manual

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Additional Required Services
The following services should be performed at the first maintenance service (IorII) after the indicated miles (kilometers)
shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.••••••
Inspect exhaust system for loose
or damaged components.••••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 5-17.
An Emission Control Service.••••••
Change automatic transaxle fluid
and filter (severe service only).
See footnote (h).•••
Replace spark plugs.An Emission
Control Service.•
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Replace engine fuel filter.An Emission
Control Service. See footnote †.•
Engine cooling system service
(or every 5 years, whichever occurs
first).An Emission Control Service.
See footnote (i).•
Replace timing belt.An Emission
Control Service.•
Inspect engine accessory drive belt.
An Emission Control Service.••••••
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(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of
these conditions:
-In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
-In hilly or mountainous terrain.
-When doing frequent trailer towing.
-Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-20for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and filler neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Or every 12 months, whichever occurs rst. If you
drive regularly under dusty conditions, the lter may
require replacement more often.Owner Checks and Services
These owner checks and services should be performed
at the intervals specified to help ensure the safety,
dependability and emission control performance of your
vehicle. Your Saturn retailer can assist you with these
checks and services.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-13.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. SeeEngine Oil on page 5-13for
further details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
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Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary.
SeeEngine Coolant on page 5-20for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inflated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-48for further
details. Check to make sure the spare tire is stored
securely. Push, pull and then try to turn the spare tire.
If it moves, tighten it. SeeChanging a Flat Tire on
page 5-62.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-22if necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your retailer for service.
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Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough
room around the vehicle. It should be parked
on a level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-22if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your retailer for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to OFF in each shift lever position.
•The ignition should turn to OFF only when the shift
lever is in PARK (P).
•The key should come out only in OFF.
Contact your retailer if service is required.
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Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
•To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
•To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Contact your retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
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Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name,
part number or specification may be obtained
from your retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. GM Goodwrench
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-20.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
12377985, in Canada 88901242) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Usage Fluid/Lubricant
Power Steering
SystemPower Steering Fluid (Saturn Part
No. 21007583 or GM Part No. U.S.
89021184, in Canada 89021186).
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hood, Trunk
and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Sunroof TrackLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
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Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your retailer.
Part Saturn Part Number ACDelco®Part Number
Engine Air Cleaner/Filter 90571362 —
Engine Oil Filter 21018826 —
Passenger Compartment Air Filter Element 52493319 —
Spark Plugs 09195166 FLR9LTE*
Wiper Blade (Hook Type)
Front – 22.0 inches (56.0 cm)
Rear – 13.0 Inches (33.0 cm)—
091524028–2221

*Bosch Part Number
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Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called
event data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to engine
speed, brake application, throttle position, vehicle speed,
safety belt usage, airbag readiness, airbag performance,
and the severity of a collision. This information has been
used to improve vehicle crash performance and may be
used to improve crash performance of future vehicles
and driving safety. Unlike the data recorders on many
airplanes, these on-board systems do not record sounds,
such as conversation of vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:•with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
•in response to an official request of police or similar
government office,
•as part of GM’s defense of litigation through the
discovery process, or
•as required by law.
In addition, once GM collects or receives data, GM may:
•use the data for GM research needs,
•make it available for research where appropriate
confidentiality is to be maintained and need is
shown, or
•share summary data which is not tied to a specific
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
If your vehicle is equipped with OnStar
®, please check
the OnStar®subscription service agreement or manual
for information on its operations and data collection.
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A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-83
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Readiness Light..........................................3-26
Airbag Sensing and Diagnostic
Module (SDM).............................................. 7-7
Airbag System................................................1-46
How Does an Airbag Restrain?......................1-52
Servicing Your Airbag-Equipped Vehicle..........1-54
What Makes an Airbag Inflate?......................1-52
What Will You See After an Airbag Inflates?....1-53
When Should an Airbag Inflate?....................1-51
Where Are the Airbags?...............................1-48
Antenna, Fixed Mast.......................................3-62
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-73
Aluminum Wheels........................................5-78
Care of Safety Belts....................................5-75
Chemical Paint Spotting...............................5-80
Cleaning Exterior Lamps/Lenses....................5-76
Fabric/Carpet..............................................5-73
Finish Care.................................................5-76
Finish Damage............................................5-79Appearance Care (cont.)
Glass Surfaces............................................5-75
Instrument Panel.........................................5-75
Interior Plastic Components...........................5-75
Sheet Metal Damage...................................5-79
Tires..........................................................5-78
Underbody Maintenance...............................5-79
Vehicle Care/Appearance Materials................5-80
Vinyl..........................................................5-75
Washing Your Vehicle...................................5-76
Weatherstrips..............................................5-76
Windshield and Wiper Blades........................5-77
Ashtrays........................................................3-17
Assist Handles...............................................2-29
Audio System(s).............................................3-38
Care of Your Cassette Tape Player................3-61
Care of Your CD and DVD Player..................3-62
Care of Your CDs and DVDs........................3-62
Fixed Mast Antenna.....................................3-62
Radio with Cassette and CD.........................3-43
Radio with CD............................................3-39
Setting the Time..........................................3-38
Theft-Deterrent Feature................................3-58
Understanding Radio Reception.....................3-61
Automatic Headlamp System............................3-14
Automatic Transaxle
Fluid..........................................................5-20
Operation...................................................2-18
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