engine SATURN L-SERIES 2005 Manual Online

Tire Size
The following illustration shows an example of a typical
passenger vehicle tire size.
(A) Passenger (P-Metric) Tire:The United States
version of a metric tire sizing system. The letter P as
the first character in the tire size means a passenger
vehicle tire engineered to standards set by the U.S. Tire
and Rim Association.
(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example,
if the tire size aspect ratio is 60, as shown in item C of
the illustration, it would mean that the tire’s sidewall
is 60 percent as high as it is wide.(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The
letter R means radial ply construction; the letter D means
diagonal or bias ply construction; and the letter B means
belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:These characters represent
the load range and speed rating of the tire. The load
index represents the load carry capacity a tire is certified
to carry. The load index can range from 1 to 279. The
speed rating is the maximum speed a tire is certified
to carry a load. Speed ratings range from A to Z.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kiloPascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.
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{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake rmly.
2. Put the shift lever in PARK (P).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in
the vehicle.
To be even more certain the vehicle will not
move, you should put blocks at the front and
rear of the tire farthest away from the one
being changed. That would be the tire, on the
other side, at the opposite end of the vehicle.When you have a flat tire, use the following example as a
guide to assist you in the placement of wheel blocks.
The following information will tell you next how to use
the jack and change a tire.
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Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identication
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identication Label
You will find this label on your spare tire cover. It is very
helpful if you ever need to order parts. On this label,
you will find the following:
•VIN
•Model designation
•Paint information
•Production options and special equipment
Be sure that this label is not removed from the vehicle.
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Engine Compartment Fuse Block
The engine compartment
fuse block is located in
the forward part of
the engine compartment
near the battery.
Fuses Usage
IGN 0/3/CR (L4) Ignition Switch
RADIOAudio System, OnStar
®, Rear Seat
DVD (Option)
BCM CLUSTERBody Control Module, Instrument
Cluster, Dimmer Switch
INJECTOR (L4) Fuel Injectors (2.2L L4, If Equipped)
IGN (V6)
EIS (L4)Ignition Coils (3.0L V6)
Electronic Ignition System
(2.2L L4, If Equipped)
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Fuses Usage
FUEL PUMP Fuel Pump System
RT HEADLAMP Right Headlamps
BRAKE Brake Lamps
IGN 1Instrument Cluster, Coolant Level
Switch, Air Bag, Electronic
PRND321
HAZARDHazard Flasher, HBTT (Headlamp
HI Beam Indicator), I/P Cluster
ABS 2 Anit-Lock Brake System
CONTROLS
IGN 1Cooling Fan Control Module,
Powertrain Control Module,
Transaxle (2.2L L4, If Equipped),
Transaxle Control Module (3.0L V6)
BACK-UP/TURNBackup Lamps, Coolant
Level Switch
CRUISE SW Cruise Control Switch
BCM/ECM/
CRUISEBody Control Module, Engine
Control Module, Cruise Control, ABS
ABS 1 Anit-Lock Brake SystemFuses Usage
ENGINE
CNTL 3 (V6)3.0L V6 Engine
REAR DEFOG Rear Window Defogger
HVAC
BLOWERHigh Blower
IGN 0Park Neutral Position Switch,
Powertrain Control Module
AC Air Conditioning System
CD/DLCAudio, Data Link Connector, (DLC),
Rear Seat DVD (Option)
IGN 1/2 Ignition switch
HORN Horn
CONTROLS B+Powertrain Control Module (2.2L L4,
If Equipped), Engine Control Module
(3.0L V6), Transaxle Control Module
(3.0L V6)
I/P BATT RTPassenger’s Side Instrument Panel
Fuse Block
AUX PWR Power Outlet
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Fuses Usage
COOL FAN 2 Cooling fan module
ENGINE
CNTL (V6)3.0L V6 (L81) Engine
ENGINE
CNT (V6)
IGN 3 (L4)3.0L V6 Engine
Cruise Clutch Switch, Emissions
Controls, Air Conditioner Relay,
Heated Oxygen Sensor
BCM 2 Body Control Module
PARK LAMPFront Park Lamps, Taillamps, Front
Marker Lamps, Rear Marker
Lamps, License Lamps, Radio
Display Lights, I/P Cluster
Backlighting, I/P Dimmer, Cigar
Lighter Ring, Ashtray Light,
PRND321 Light, Climate Control
Switch Backlighting
COOL FAN 1 Cooling Fan Module
LT
HEADLAMPLeft Headlamps
LIGHTER Cigarette LighterRelays Usage
FUEL PUMP Fuel Pump System
WIPER Wiper System
AC Air Conditioning System
HORN Horn
REAR WIPER Rear Wiper System (Wagon Only)
MAIN (V6) 3.0L V6 Engine
DRL Daytime Running Lamp
Circuit
BreakersUsage
WDO/SUNRF
(V6)Power Window Relay, Sunroof
(3.0L V6)
WDO/SUNRF
(L4)Power Window Relay, Sunroof and
Air Pump Relay (2.2L L4, If
Equipped)
Diodes Usage
§Air Conditioner Diode
Fuses Usage
FUSE PULLER Fuse Puller
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-13for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 2.1 lbs 0.95 kg
Cooling System 8.5 quarts 8.0 L
Engine Oil with Filter 5.0 quarts 4.7 L
Fuel Tank 15.7 gallons 59.4 L
Transaxle 6.9 quarts 6.5 L
Wheel Nut Torque 92 ft lb 125Y
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
3.0L V6 R Automatic 0.040 inches (1.02 mm)
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are necessary
to keep your vehicle in good working condition.
Any damage caused by failure to follow scheduled
maintenance may not be covered by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using Your Maintenance Schedule
We at Saturn want to help you keep your vehicle in good
working condition. But we do not know exactly how
you will drive it. You may drive very short distances only
a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may
use your vehicle in making deliveries. Or you may drive
it to work, to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your Saturn retailer.
This schedule is for vehicles that:
•carry passengers and cargo within recommended
limits. You will find these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-32.
•are driven on reasonable road surfaces within legal
driving limits.
•use the recommended fuel. SeeGasoline Octane
on page 5-5.
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Scheduled Maintenance
When the Change Engine Oil light comes on, it means
that service is required for your vehicle. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are driving
under the best conditions, the engine oil life system may
not indicate that vehicle service is necessary for over a
year. However, your engine oil and filter must be changed
at least once a year and at this time the system must be
reset. Your Saturn retailer has Saturn-trained service
technicians who will perform this work using genuine
Saturn parts and reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System on page 5-16for information on
the Engine Oil Life System and resetting the system.When the Change Engine Oil light appears, certain
services, checks and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your first service be
MaintenanceI, your second service be MaintenanceII
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the Change
Engine Oil light comes on within 10 months since vehicle
was purchased or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the light comes on 10 months
or more since the last service or if the light has not
come on at all for one year.
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. SeeEngine Oil on page 5-13. Reset oil life system.
SeeEngine Oil Life System on page 5-16.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine Air
Cleaner/Filter on page 5-17.An Emission Control Service. See footnote †.••
Rotate tires and check inflation pressures and wear. SeeTires on page 5-48.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer fluid levels and add fluid
as needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air filter.See footnote (k).•
Inspect throttle system.See footnote (g).•
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