automatic transmission SATURN OUTLOOK 2009 User Guide

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Service and
Appearance Care
ServiceService................................5-3
Accessories and
Modications.......................5-3
California Proposition 65
Warning.............................5-3
California Perchlorate
Materials Requirements........5-4
Doing Your Own
Service Work......................5-4
Adding Equipment to the
Outside of the Vehicle..........5-5
FuelFuel....................................5-5
Gasoline Octane...................5-5
Gasoline Specications..........5-5
California Fuel......................5-6
Additives..............................5-6Fuels in Foreign Countries......5-7
Filling the Tank.....................5-8
Filling a Portable Fuel
Container..........................5-10
Checking Things Under
the Hood
Checking Things Under
the Hood..........................5-10
Hood Release.....................5-11
Engine Compartment
Overview..........................5-12
Engine Oil..........................5-13
Engine Oil Life System.........5-15
Engine Air Cleaner/Filter.......5-17
Automatic Transmission
Fluid................................5-18
Cooling System...................5-19
Engine Coolant...................5-19
Engine Overheating.............5-23
Overheated Engine
Protection Operating Mode. . .5-25
Power Steering Fluid............5-25
Windshield Washer Fluid......5-26
Brakes...............................5-27
Battery...............................5-29
Jump Starting.....................5-30
All-Wheel DriveAll-Wheel Drive...................5-35
Headlamp AimingHeadlamp Aiming................5-35
Bulb ReplacementBulb Replacement...............5-35
High Intensity Discharge
(HID) Lighting....................5-36
Halogen Bulbs....................5-36
Taillamps, Turn Signal,
Stoplamps and
Sidemarker Lamps.............5-36
License Plate Lamp.............5-37
Replacement Bulbs..............5-37
Windshield Wiper Blade
Replacement
Windshield Wiper Blade
Replacement.....................5-38
TiresTires..................................5-39
Tire Sidewall Labeling..........5-40
Tire Terminology and
Denitions.........................5-42
Ination - Tire Pressure........5-45
Service and Appearance Care 5-1
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A. Radiator Pressure Cap. See
Cooling System on page 5-19.
B. Engine Coolant Recovery Cap.
SeeCooling System on
page 5-19.
C. Remote Negative (−) Terminal.
SeeJump Starting on page 5-30.
D.Underhood Fuse Block on
page 5-94.
E. Remote Positive (+) Terminal.
SeeJump Starting on page 5-30.
F.Power Steering Fluid on
page 5-25.
G. Engine Oil Fill Cap. See “When
to Add Engine Oil” underEngine
Oil on page 5-13.H. Engine Oil Dipstick. See
“Checking Engine Oil” under
Engine Oil on page 5-13.
I. Automatic Transmission Fluid
Dipstick. See “Checking the
Fluid Level” underAutomatic
Transmission Fluid on page 5-18.
J. Brake Master Cylinder Reservoir.
See “Brake Fluid” underBrakes
on page 5-27.
K.Engine Air Cleaner/Filter on
page 5-17.
L. Windshield Washer Fluid
Reservoir. See “Adding Washer
Fluid” underWindshield
Washer Fluid on page 5-26.Engine Oil
Checking Engine Oil
It is a good idea to check the engine
oil level at each fuel ll. In order to
get an accurate reading, the oil must
be warm and the vehicle must be on
level ground.
The engine oil dipstick handle
is a yellow loop. SeeEngine
Compartment Overview on
page 5-12for the location of the
engine oil dipstick.
1. Turn off the engine and give the
oil several minutes to drain back
into the oil pan. If this is not done,
the oil dipstick might not show the
actual level.
2. Pull out the dipstick and clean
it with a paper towel or cloth,
then push it back in all the way.
Remove it again, keeping the
tip down, and check the level.
Service and Appearance Care 5-13
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5. Inspect or replace the air lter
element.
6. Reverse Steps 1 through 3 to
reinstall the cover and reconnect
the electrical connector.
{CAUTION
Operating the engine with the air
cleaner/lter off can cause you
or others to be burned. The air
cleaner not only cleans the air; it
helps to stop ames if the engine
backres. If it is not there and the
engine backres, you could be
burned. Do not drive with it off, and
be careful working on the engine
with the air cleaner/lter off.Notice:If the air cleaner/lter
is off, a backre can cause a
damaging engine re. And, dirt
can easily get into the engine,
which will damage it. Always have
the air cleaner/lter in place when
you are driving.Automatic Transmission
Fluid
It is not necessary to check
the transmission uid level. A
transmission uid leak is the only
reason for uid loss. If a leak occurs,
take the vehicle to the dealer/retailer
and have it repaired as soon as
possible.Change the uid at the intervals
listed inAdditional Required Services
on page 6-6, and be sure to use
the transmission uid listed in
Recommended Fluids and
Lubricants on page 6-12.
Notice:Use of the incorrect
automatic transmission uid
may damage the vehicle, and the
damages may not be covered by
the vehicle’s warranty. Always use
the automatic transmission uid
listed inRecommended Fluids and
Lubricants on page 6-12.
The transmission uid will not
reach the end of the dipstick unless
the transmission is at operating
temperature. If you need to check the
transmission uid level, please take
the vehicle to your dealer/retailer.
5-18 Service and Appearance Care
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To avoid the possibility of the
vehicles rolling, set the parking
brake rmly on both vehicles
involved in the jump start
procedure. Put an automatic
transmission in P (Park) or
a manual transmission in
Neutral before setting the parking
brake. If one of the vehicles is a
four-wheel-drive vehicle, be sure
the transfer case is not in Neutral.
Notice:If you leave the radio or
other accessories on during
the jump starting procedure, they
could be damaged. The repairs
would not be covered by the
warranty. Always turn off
the radio and other accessories
when jump starting the vehicle.3. Turn off the ignition on both
vehicles. Unplug unnecessary
accessories plugged into the
cigarette lighter or the accessory
power outlets. Turn off the radio
and all lamps that are not needed.
This will avoid sparks and help
save both batteries. And it could
save the radio!
4. Open the hoods and locate the
positive (+) and negative (−)
terminal locations on the other
vehicle. Your vehicle has a
remote positive (+) and a remote
negative (−) jump starting
terminal. SeeEngine
Compartment Overview on
page 5-12for more information
on the terminal locations.{CAUTION
Using a match near a battery can
cause battery gas to explode.
People have been hurt doing this,
and some have been blinded. Use
a ashlight if you need more light.
Be sure the batteries have enough
water. You do not need to add
water to the ACDelco
®battery
(or batteries) installed in your new
vehicle. But if a battery has ller
caps, be sure the right amount of
uid is there. If it is low, add water
to take care of that rst. If you do
not, explosive gas could be
present.
Battery uid contains acid that
can burn you. Do not get it on you.
If you accidentally get it in your
eyes or on your skin, ush the
place with water and get medical
help immediately.
Service and Appearance Care 5-31
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Tire Size
The following illustration shows
an example of a typical
passenger vehicle tire size.
(A) Passenger (P-Metric) Tire
:The United States version of a
metric tire sizing system. The
letter P as the rst character in
the tire size means a passenger
vehicle tire engineered to
standards set by the U.S. Tire
and Rim Association.
(B) Tire Width
:The three-digit
number indicates the tire section
width in millimeters from sidewall
to sidewall.(C) Aspect Ratio
:A two-digit
number that indicates the tire
height-to-width measurements.
For example, if the tire size
aspect ratio is 60, as shown in
item C of the illustration, it would
mean that the tire’s sidewall is
60 percent as high as it is wide.
(D) Construction Code
:A letter
code is used to indicate the type
of ply construction in the tire.
The letter R means radial ply
construction; the letter D means
diagonal or bias ply construction;
and the letter B means
belted-bias ply construction.
(E) Rim Diameter
:Diameter of
the wheel in inches.
(F) Service Description
:These
characters represent the load
index and speed rating of the tire.
The load index represents the
load carry capacity a tire is
certied to carry. The speed
rating is the maximum speed a
tire is certied to carry a load.
Tire Terminology and
Denitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch
of the tire. Air pressure is
expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means
the combined weight of optional
accessories. Some examples
of optional accessories are,
automatic transmission, power
steering, power brakes, power
windows, power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire’s height to its width.
Belt
:A rubber coated layer of
cords that is located between the
plies and the tread. Cords may
be made from steel or other
reinforcing materials.
5-42 Service and Appearance Care
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-12 for more information.
Application Capacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more information.
Cooling System 11.4 qt 10.8 L
Engine Oil with Filter 5.5 qt 5.2 L
Fuel Tank 22.0 gal 83.3 L
Transmission Fluid* 5.3 qt 5.0 L
Wheel Nut Torque 140 lb ft 190 Y
*See Automatic Transmission Fluid on page 5-18 for information on checking uid level.
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN CodeTransmission Spark Plug Gap
3.6L V6 Engine DAutomatic 0.043 in (1.10 mm)
5-98 Service and Appearance Care
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Additional Required Services
The following services should be performed at the rst maintenance service (Ior II) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers) 25,000
(40 000) 50,000
(80 000) 75,000
(120 000) 100,000
(160 000) 125,000
(200 000) 150,000
(240 000)
Inspect fuel system for damage or
leaks. • •••••
Inspect exhaust system for loose or
damaged components. • •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-17 .•••
Change automatic transmission uid
(severe service). See footnote (h). •••
Change automatic transmission uid
(normal service). •
All-wheel-drive vehicles: Change
transfer case uid (severe service).
See footnote (m). •••
All-wheel-drive vehicles: Change
transfer case uid (normal service). •
6-6 Maintenance Schedule
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(d)Inspect wiper blades for wear,
cracking, or contamination. Clean
the windshield and wiper blades,
if contaminated. Replace wiper
blades that are worn or damaged.
See Windshield Wiper Blade
Replacement on page 5-38 and
Windshield, Backglass, and Wiper
Blades on page 5-88 for more
information.
(e)Make sure the safety belt
reminder light and safety belt
assemblies are working properly.
Look for any other loose or damaged
safety belt system parts. If you see
anything that might keep a safety belt
system from doing its job, have it
repaired. Have any torn or frayed
safety belts replaced. Also see
Checking the Restraint Systems
on page 1-61.(f)Lubricate all key lock cylinders,
hood latch assemblies, secondary
latches, pivots, spring anchor
and release pawl, hood and door
hinges, rear folding seats, and
liftgate hinges. More frequent
lubrication may be required when
exposed to a corrosive environment.
Applying silicone grease on
weatherstrips with a clean cloth will
make them last longer, seal
better, and not stick or squeak.
(g)A fluid loss in any vehicle
system could indicate a problem.
Have the system inspected
and repaired and the fluid level
checked. Add fluid if needed.(h)Change automatic transmission
fluid if the vehicle is mainly driven
under one or more of these
conditions:
In heavy city traffic where the
outside temperature regularly
reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer
towing.
Uses such as found in taxi, police,
or delivery service.
(i)Drain, flush, and refill cooling
system. This service can be
complex; you should have your
dealer/retailer perform this service.
See Engine Coolant on page 5-19 for
what to use. Inspect hoses. Clean
radiator, condenser, pressure cap,
and filler neck. Pressure test the
cooling system and pressure cap.
6-8 Maintenance Schedule
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At Least Once a Month
Tire Ination Check
Inspect the vehicle’s tires and make
sure they are inated to the
correct pressures. Do not forget to
check the spare tire, if the vehicle
has one. SeeInflation - Tire
Pressure on page 5-45.Ifthe
vehicle has a spare tire, check to
make sure it is stored securely. See
Changing a Flat Tire on page 5-70.
Tire Wear Inspection
Tire rotation may be required for
high mileage highway drivers prior to
the Engine Oil Life System service
notication. Check the tires for
wear and, if necessary, rotate the
tires. SeeTire Inspection and
Rotation on page 5-52.
At Least Once a Year
Starter Switch Check
{CAUTION
When you are doing this
inspection, the vehicle could move
suddenly. If the vehicle moves,
you or others could be injured.
1. Before starting this check, be
sure there is enough room
around the vehicle.
2. Firmly apply both the parking
brake and the regular brake.
SeeParking Brake on page 2-27.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it starts.
3. Try to start the engine in
each gear. The vehicle should
start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer/retailer for service.
Automatic Transmission Shift
Lock Control System Check
{CAUTION
When you are doing this
inspection, the vehicle could move
suddenly. If the vehicle moves,
you or others could be injured.
1. Before starting this check, be
sure there is enough room
around the vehicle. It should be
parked on a level surface.
2. Firmly apply the parking brake.
SeeParking Brake on page 2-27.
Be ready to apply the regular
brake immediately if the vehicle
begins to move.
3. With the engine off, turn the
ignition to ON/RUN, but do not
start the engine. Without applying
the regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer/retailer for service.
6-10 Maintenance Schedule
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Ignition Transmission Lock
Check
While parked, and with the parking
brake set, try to turn the ignition to
LOCK/OFF in each shift lever
position.
The ignition should turn to
LOCK/OFF only when the shift
lever is in P (Park).
The ignition key should come out
only in LOCK/OFF.
Contact your dealer/retailer if
service is required.
Parking Brake and Automatic
Transmission P (Park)
Mechanism Check
{CAUTION
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
To check the parking brake’s
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
To check the P (Park)
mechanism’s holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer/retailer if
service is required.
Underbody Flushing Service
At least every spring, use plain water
to ush any corrosive materials from
the underbody. Take care to clean
thoroughly any areas where mud and
other debris can collect.
Tire Sealant and
Compressor Kit
If the vehicle has a Tire Sealant and
Compressor Kit, check the sealant
expiration date printed on the
instruction label of the kit at least
once a year. See your dealer/retailer
for a replacement canister.
Maintenance Schedule 6-11
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