cooling SATURN OUTLOOK 2009 User Guide

Service and
Appearance Care
ServiceService................................5-3
Accessories and
Modications.......................5-3
California Proposition 65
Warning.............................5-3
California Perchlorate
Materials Requirements........5-4
Doing Your Own
Service Work......................5-4
Adding Equipment to the
Outside of the Vehicle..........5-5
FuelFuel....................................5-5
Gasoline Octane...................5-5
Gasoline Specications..........5-5
California Fuel......................5-6
Additives..............................5-6Fuels in Foreign Countries......5-7
Filling the Tank.....................5-8
Filling a Portable Fuel
Container..........................5-10
Checking Things Under
the Hood
Checking Things Under
the Hood..........................5-10
Hood Release.....................5-11
Engine Compartment
Overview..........................5-12
Engine Oil..........................5-13
Engine Oil Life System.........5-15
Engine Air Cleaner/Filter.......5-17
Automatic Transmission
Fluid................................5-18
Cooling System...................5-19
Engine Coolant...................5-19
Engine Overheating.............5-23
Overheated Engine
Protection Operating Mode. . .5-25
Power Steering Fluid............5-25
Windshield Washer Fluid......5-26
Brakes...............................5-27
Battery...............................5-29
Jump Starting.....................5-30
All-Wheel DriveAll-Wheel Drive...................5-35
Headlamp AimingHeadlamp Aiming................5-35
Bulb ReplacementBulb Replacement...............5-35
High Intensity Discharge
(HID) Lighting....................5-36
Halogen Bulbs....................5-36
Taillamps, Turn Signal,
Stoplamps and
Sidemarker Lamps.............5-36
License Plate Lamp.............5-37
Replacement Bulbs..............5-37
Windshield Wiper Blade
Replacement
Windshield Wiper Blade
Replacement.....................5-38
TiresTires..................................5-39
Tire Sidewall Labeling..........5-40
Tire Terminology and
Denitions.........................5-42
Ination - Tire Pressure........5-45
Service and Appearance Care 5-1
ProCarManuals.com

A. Radiator Pressure Cap. See
Cooling System on page 5-19.
B. Engine Coolant Recovery Cap.
SeeCooling System on
page 5-19.
C. Remote Negative (−) Terminal.
SeeJump Starting on page 5-30.
D.Underhood Fuse Block on
page 5-94.
E. Remote Positive (+) Terminal.
SeeJump Starting on page 5-30.
F.Power Steering Fluid on
page 5-25.
G. Engine Oil Fill Cap. See “When
to Add Engine Oil” underEngine
Oil on page 5-13.H. Engine Oil Dipstick. See
“Checking Engine Oil” under
Engine Oil on page 5-13.
I. Automatic Transmission Fluid
Dipstick. See “Checking the
Fluid Level” underAutomatic
Transmission Fluid on page 5-18.
J. Brake Master Cylinder Reservoir.
See “Brake Fluid” underBrakes
on page 5-27.
K.Engine Air Cleaner/Filter on
page 5-17.
L. Windshield Washer Fluid
Reservoir. See “Adding Washer
Fluid” underWindshield
Washer Fluid on page 5-26.Engine Oil
Checking Engine Oil
It is a good idea to check the engine
oil level at each fuel ll. In order to
get an accurate reading, the oil must
be warm and the vehicle must be on
level ground.
The engine oil dipstick handle
is a yellow loop. SeeEngine
Compartment Overview on
page 5-12for the location of the
engine oil dipstick.
1. Turn off the engine and give the
oil several minutes to drain back
into the oil pan. If this is not done,
the oil dipstick might not show the
actual level.
2. Pull out the dipstick and clean
it with a paper towel or cloth,
then push it back in all the way.
Remove it again, keeping the
tip down, and check the level.
Service and Appearance Care 5-13
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Cooling System
The cooling system allows the
engine to maintain the correct
working temperature.
A. Engine Coolant Recovery Tank
B. Radiator Pressure Cap
C. Engine Cooling Fans{CAUTION
An electric engine cooling fan
under the hood can start up even
when the engine is not running
and can cause injury. Keep
hands, clothing, and tools away
from any underhood electric fan.
{CAUTION
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the engine if there is a
leak. If you run the engine, it
could lose all coolant. That could
cause an engine re, and you
could be burned. Get any leak
xed before you drive the vehicle.Notice:Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant could require changing
sooner, at 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered by
the vehicle warranty. Always use
DEX-COOL
®(silicate-free) coolant
in the vehicle.
Engine Coolant
The cooling system in the vehicle
is lled with DEX-COOL®engine
coolant. The coolant is designed to
remain in the vehicle for ve years
or 150,000 miles (240 000 km),
whichever occurs rst.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
seeEngine Overheating on
page 5-23.
Service and Appearance Care 5-19
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What to Use
{CAUTION
Adding only plain water to the
cooling system can be dangerous.
Plain water, or some other liquid
such as alcohol, can boil before
the proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain water
or the wrong mixture, the engine
could get too hot but you would
not get the overheat warning.
The engine could catch re and
you or others could be burned.
Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®
coolant.Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
coolant. If using this mixture,
nothing else needs to be added.
This mixture:
Gives freezing protection
down to−34°F (−37°C), outside
temperature.
Gives boiling protection up
to 265°F (129°C), engine
temperature.
Protects against rust and
corrosion.
Will not damage aluminum parts.
Helps keep the proper engine
temperature.Notice:If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and other
parts.
Notice:If extra inhibitors
and/or additives are used in the
vehicle’s cooling system, the
vehicle could be damaged. Use
only the proper mixture of the
engine coolant listed in this
manual for the cooling system.
SeeRecommended Fluids and
Lubricants on page 6-12for more
information.
5-20 Service and Appearance Care
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Checking Coolant
The vehicle must be on a level
surface when checking the coolant
level.
Check to see if coolant is visible in
the coolant recovery tank. If the
coolant inside the coolant recovery
tank is boiling, do not do anything
else until it cools down. If coolant is
visible but the coolant level is not at
or above the FULL COLD mark, add
a 50/50 mixture of clean, drinkable
water and DEX-COOL coolant at the
coolant recovery tank, but be sure
the cooling system is cool before this
is done. SeeEngine Coolant on
page 5-19for more information.The coolant recovery tank cap has
this symbol on it.
When the engine is cold, the
coolant level should be at or above
the FULL COLD line marked on the
recovery tank.
When the engine is hot, the level
could be higher than the FULL COLD
line. If the coolant is below the FULL
COLD line when the engine is hot,
there could be a leak in the cooling
system.
If the coolant is low, add the coolant
or take the vehicle to a dealer/retailer
for service.
How to Add Coolant to the
Recovery Tank
{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
Notice:This vehicle has a
specic coolant ll procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If coolant is needed, add the proper
DEX-COOL
®coolant mixture at
the coolant recovery tank.
Service and Appearance Care 5-21
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How to Add Coolant to the
Radiator
{CAUTION
An electric engine cooling fan
under the hood can start up even
when the engine is not running
and can cause injury. Keep
hands, clothing, and tools away
from any underhood electric fan.
{CAUTION
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. They are
under pressure, and if you turn the
surge tank pressure cap — even a
little — they can come out at high
speed. Never turn the cap when
the cooling system, including the
surge tank pressure cap, is hot.
(Continued)
CAUTION (Continued)
Wait for the cooling system and
surge tank pressure cap to cool
if you ever have to turn the
pressure cap.
If coolant is needed, add the proper
mixture directly to the radiator,
but be sure the cooling system is
cool before this is done.
1. Detach fasteners and lift off
the panel that covers the
radiator cap.2. Remove the radiator pressure
cap when the cooling system,
including the upper radiator hose,
is no longer hot.
Turn the pressure cap slowly
counterclockwise about one full
turn. If you hear a hiss, wait
for that to stop. A hiss means
there is still some pressure left in
the system.
3. Keep turning the pressure cap
slowly and remove it.
4. Fill the radiator to the base of the
ller neck with the proper
DEX-COOL coolant mixture.
5. When coolant begins to ow out
of the ller neck, reinstall the
pressure cap. Be sure to secure
it tightly.
5-22 Service and Appearance Care
ProCarManuals.com

6. Fill the coolant recovery tank to
the FULL COLD mark.
7. Reinstall the cap on the coolant
recovery tank but leave the
radiator pressure cap off.8. Start the engine and let it run
until the upper radiator hose
feels warm. Any time during this
procedure, watch out for the
engine cooling fan(s).
9. If the coolant level inside the
radiator ller neck is low, add
more of the proper DEX-COOL
coolant mixture through the
ller neck until the level is back
up to the base of the ller neck.
Replace the pressure cap.
Be sure to secure it tightly.Notice:If the pressure cap is not
tightly installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has several indicators
to warn of engine overheating.
There is an engine coolant
temperature gage on the instrument
panel cluster. SeeEngine Coolant
Temperature Gage on page 3-38.
The vehicle may also display
an ENGINE OVERHEATED
IDLE ENGINE and ENGINE
OVERHEATED STOP ENGINE
message in the Driver Information
Center (DIC). SeeDIC Warnings and
Messages on page 3-56.
You may decide not to lift the hood
when this warning appears, but
instead get service help right away.
SeeRoadside Assistance Program
on page 7-6.
Service and Appearance Care 5-23
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If you do decide to lift the hood,
make sure the vehicle is parked
on a level surface.
Then check to see if the engine
cooling fans are running. If the
engine is overheating, both fans
should be running. If they are
not, do not continue to run the
engine and have the vehicle
serviced.
Notice:Engine damage from
running the engine without
coolant is not covered by the
warranty.
Notice:If the engine catches re
while driving with no coolant, the
vehicle can be badly damaged.
The costly repairs would not be
covered by the vehicle warranty.
SeeOverheated Engine Protection
Operating Mode on page 5-25for
information on driving to a safe
place in an emergency.If Steam Is Coming From The
Engine Compartment
{CAUTION
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Turn it off
and get everyone away from the
vehicle until it cools down. Wait
until there is no sign of steam or
coolant before you open the hood.
If you keep driving when the
vehicles engine is overheated, the
liquids in it can catch re. You or
others could be badly burned.
Stop the engine if it overheats,
and get out of the vehicle until the
engine is cool.
SeeOverheated Engine Protection
Operating Mode on page 5-25for
information on driving to a safe
place in an emergency.
If No Steam Is Coming From
The Engine Compartment
If an engine overheat warning is
displayed but no steam can be seen
or heard, the problem may not be too
serious. Sometimes the engine can
get a little too hot when the vehicle:
Climbs a long hill on a hot day.
Stops after high-speed driving.
Idles for long periods in traffic.
Tows a trailer.
If the overheat warning is displayed
with no sign of steam:
1. Turn the air conditioning off.
2. Turn the heater on to the highest
temperature and to the highest
fan speed. Open the windows as
necessary.
3. If in a traffic jam, shift to
N (Neutral), otherwise, shift
to the highest gear while
driving — D (Drive) or L (Low).
5-24 Service and Appearance Care
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Wheel Replacement
Replace any wheel that is bent,
cracked or badly rusted or corroded.
If wheel nuts keep coming loose, the
wheel, wheel bolts and wheel nuts
should be replaced. If the wheel
leaks air, replace it (except some
aluminum wheels, which can
sometimes be repaired). See your
dealer/retailer if any of these
conditions exist.
Your dealer/retailer will know the
kind of wheel you need.
Each new wheel should have the
same load-carrying capacity,
diameter, width, offset and be
mounted the same way as the
one it replaces.If you need to replace any of your
wheels, wheel bolts or wheel
nuts, replace them only with new
Saturn original equipment parts.
This way, you will be sure to have
the right wheel, wheel bolts and
wheel nuts for your vehicle.
{CAUTION
Using the wrong replacement
wheels, wheel bolts, or wheel
nuts on your vehicle can be
dangerous. It could affect the
braking and handling of your
vehicle, make your tires lose air
and make you lose control. You
could have a collision in which
you or others could be injured.
Always use the correct wheel,
wheel bolts, and wheel nuts for
replacement.Notice:The wrong wheel can
also cause problems with bearing
life, brake cooling, speedometer
or odometer calibration, headlamp
aim, bumper height, vehicle
ground clearance, and tire or tire
chain clearance to the body and
chassis.
SeeChanging a Flat Tire on
page 5-70for more information.
Service and Appearance Care 5-59
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Fuses Usage
AIRBAG Airbag
AMP Amplier
BCK/UP/
STOPBack-up
Lamp/Stoplamp
BCMBody Control
Module
CNSTR/
VENTCanister Vent
CTSY Courtesy
DR/LCK Door Locks
DRLDaytime Running
Lamps
DRL 2GMC HID
Only/Rear Fog
Lamps-China Only
DSPLY Display
FRT/WSWFront Windshield
Washer
HTD/COOL
SEATHeated/Cooling
Seats
HVACHeating, Ventilation
and Air ConditioningFuses Usage
IADV/PWR/
LEDInadvertent
Power LED
INFOTMNT Infotainment
LT/TRN/SIGDriver Side Turn
Signal
MSMMemory Seat
Module
PDMPower Mirrors,
Liftgate Release
PWR
MODEPower Mode
PWR/MIR Power Mirrors
RDO Radio
REAR WPR Rear Wiper
RT/TRN/SIGPassenger Side
Turn Signal
SPARE Spare
SPARE Spare
STR/WHL/
ILLUMSteering Wheel
Illumination
Fuse Side
Service and Appearance Care 5-93
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