maintenance SATURN RELAY 2006 Owners Manual

Page 1 of 462

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-22
Child Restraints
.......................................1-42
Airbag System
.........................................1-65
Restraint System Check
............................1-79
Features and Controls..................................... 2-1
Keys
........................................................ 2-3
Doors and Locks
......................................2-11
Windows
.................................................2-26
Theft-Deterrent Systems
............................2-29
Starting and Operating Your Vehicle
...........2-33
Mirrors
....................................................2-43
OnStar
®System
......................................2-44
Universal Home Remote System
................2-46
Storage Areas
.........................................2-50
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-26
Warning Lights, Gages, and Indicators
........3-33
Driver Information Center (DIC)
..................3-49
Audio System(s)
.......................................3-81Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-38
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under the Hood
...............5-10
All-Wheel Drive
........................................5-46
Bulb Replacement
....................................5-48
Windshield Wiper Blade Replacement
.........5-52
Tires
......................................................5-53
Appearance Care
.....................................5-88
Vehicle Identication
.................................5-96
Electrical System
......................................5-96
Capacities and Specications
...................5-103
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-11
Index................................................................ 1
2006 Saturn RELAY Owner ManualM
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Servicing Your Airbag-Equipped
Vehicle
Airbags affect how your vehicle should be serviced.
There are parts of the airbag system in several places
around your vehicle. Your retailer and the service
manual have information about servicing your vehicle
and the airbag system. To purchase a service manual,
seeService Publications Ordering Information on
page 7-12.
{CAUTION:
For up to 10 seconds after the ignition key is
turned off and the battery is disconnected, an
airbag can still inate during improper service.
You can be injured if you are close to an
airbag when it inates. Avoid yellow
connectors. They are probably part of the
airbag system. Be sure to follow proper
service procedures, and make sure the person
performing work for you is qualied to do so.
The airbag system does not need regular maintenance.
Adding Equipment to Your
Airbag-Equipped Vehicle
Q:Is there anything I might add to the front or
sides of the vehicle that could keep the
airbags from working properly?
A:Yes. If you add things that change your vehicle’s
frame, bumper system, front end or side sheet
metal or height, they may keep the airbag system
from working properly. Also, the airbag system may
not work properly if you relocate any of the airbag
sensors. If you have any questions about this,
you should contact Customer Assistance before you
modify your vehicle. The phone numbers and
addresses for Customer Assistance are in Step Two
of the Customer Satisfaction Procedure in this
manual. SeeCustomer Satisfaction Procedure on
page 7-2
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Q:Because I have a disability, I have to get my
vehicle modied. How can I nd out whether
this will affect my airbag system?
A:Changing or moving any parts of the front seats,
safety belts, the airbag sensing and diagnostic
module (located under the driver’s seat), or
the instrument panel can affect the operation of the
airbag system. If you have questions, call
Customer Assistance. The phone numbers and
addresses for Customer Assistance are in Step Two
of the Customer Satisfaction Procedure in this
manual. SeeCustomer Satisfaction Procedure on
page 7-2.
Restraint System Check
Checking the Restraint Systems
Now and then, make sure the safety belt reminder light
and all your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired.
Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a belt
is torn or frayed, get a new one right away.
Also look for any opened or broken airbag covers, and
have them repaired or replaced. (The airbag system
does not need regular maintenance.)
Notice:If you damage the covering for the driver’s
or the right front passenger’s frontal airbag, or
an airbag covering (if equipped) on a seatback, the
airbag may not work properly. You may have to
replace the airbag module in the steering wheel,
both the airbag module and the instrument panel for
the right front passenger’s frontal airbag, or both
the airbag module and the seatback for seating
positions with a side impact airbag (if equipped.) Do
not open or break the airbag coverings.
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Page 175 of 462

Passenger Compartment Air Filter
Passenger compartment air, both outside and
recirculated air, is routed through a passenger
compartment lter. The lter removes most particles
from the air, including dust particles. Reductions
in airow, which may occur more quickly in dusty areas,
indicate that the lter needs to be replaced early. For
how often to change the air lter, seeScheduled
Maintenance on page 6-4.The access panel for the passenger compartment air
lter is located in the back of the glove box. To replace
the lter, do the following:
1. Pull the tab located on the outer access panel up
and out.
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2. Then push the tab, located on the left of the inner
access panel, to the right.
3. The rst air lter will pull straight out. To remove
the second, reach in and slide it toward the
opening. Pull the second lter out.4. Replace the lters by reversing Step 3. Make sure
the lters are inserted so that the sealing foam is
angled in the same direction on both lters. For the
type of lter to use, seeNormal Maintenance
Replacement Parts on page 6-13.
5. Close the inner access door, while squeezing the
tab. Be sure it is tightly closed.
6. Snap the outer access panel into the back of the
glove box.
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Page 187 of 462

Malfunction Indicator Lamp
Check Engine Light
Your vehicle is equipped
with a computer which
monitors operation of the
fuel, ignition, and emission
control systems.
This system is called OBD II (On-Board
Diagnostics-Second Generation) and is intended to
assure that emissions are at acceptable levels for the
life of the vehicle, helping to produce a cleaner
environment. The check engine light comes on to
indicate that there is a problem and service is required.
Malfunctions often will be indicated by the system
before any problem is apparent. This may prevent more
serious damage to your vehicle. This system is also
designed to assist your service technician in correctly
diagnosing any malfunction.Notice:If you keep driving your vehicle with this
light on, after awhile, your emission controls may not
work as well, your fuel economy may not be as good,
and your engine may not run as smoothly. This could
lead to costly repairs that may not be covered by
your warranty.
Notice:Modications made to the engine, transaxle,
exhaust, intake, or fuel system of your vehicle or the
replacement of the original tires with other than those
of the same Tire Performance Criteria (TPC) can
affect your vehicle’s emission controls and may
cause this light to come on. Modications to these
systems could lead to costly repairs not covered by
your warranty. This may also result in a failure to
pass a required Emission Inspection/Maintenance
test. SeeAccessories and Modifications on page 5-3.
This light should come on, as a check to show you it is
working, when the ignition is on and the engine is
not running. If the light does not come on, have it
repaired. This light will also come on during a
malfunction in one of two ways:
Light Flashing— A misre condition has been
detected. A misre increases vehicle emissions and
may damage the emission control system on your
vehicle. Diagnosis and service may be required.
Light On Steady— An emission control system
malfunction has been detected on your vehicle.
Diagnosis and service may be required.
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If you experience one or more of these conditions,
change the fuel brand you use. It will require at least
one full tank of the proper fuel to turn the light off.
If none of the above steps have made the light turn off,
your retailer can check the vehicle. Your retailer has
the proper test equipment and diagnostic tools to x any
mechanical or electrical problems that may have
developed.
Emissions Inspection and Maintenance
Programs
Some state/provincial and local governments have or
may begin programs to inspect the emission control
equipment on your vehicle. Failure to pass this
inspection could prevent you from getting a vehicle
registration.
Here are some things you need to know in order to help
your vehicle pass an inspection:
Your vehicle will not pass this inspection if the check
engine light is on or not working properly.Your vehicle will not pass this inspection if the OBD
(on-board diagnostic) system determines that critical
emission control systems have not been completely
diagnosed by the system. The vehicle would be
considered not ready for inspection. This can happen if
you have recently replaced your battery or if your
battery has run down. The diagnostic system is
designed to evaluate critical emission control systems
during normal driving. This may take several days
of routine driving. If you have done this and your vehicle
still does not pass the inspection for lack of OBD
system readiness, your retailer can prepare the vehicle
for inspection.
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Page 190 of 462

Oil Pressure Light
If you have low engine oil
pressure, this light will stay
on after you start your
engine, or come on when
you are driving.
This indicates that your engine is not receiving enough
oil. The engine could be low on oil, or could have
some other oil problem. Have it xed immediately by
your GM dealer.
The oil light could also come on in three other situations:
When the ignition is on but the engine is not
running, the light will come on as a test to show you
it is working. The light will go out when you turn
the ignition on. If it does not come on with the
ignition on, you may have a problem with the fuse
or bulb. Have it xed right away.
If you are idling at a stop sign, the light may blink
on and then off.
If you make a hard stop, the light may come on for
a moment. This is normal.
{CAUTION:
Do not keep driving if the oil pressure is low. If
you do, your engine can become so hot that it
catches re. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice:Lack of proper engine oil maintenance may
damage the engine. The repairs would not be
covered by your warranty. Always follow the
maintenance schedule in this manual for changing
engine oil.
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Battery
Press the information button until BATTERY displays.
This mode shows the current battery voltage.
If there is a problem with the battery charging system, a
DIC message will display. SeeDIC Warnings and
Messages on page 3-56for more information.
Your vehicle’s charging system regulates voltage based
on the state of the battery. The battery voltage may
uctuate when viewing this information on the DIC. This
is normal.
Oil Life
Press the information button until OIL LIFE displays.
This mode shows an estimate of the oil’s remaining
useful life. If you see OIL LIFE 99% on the display, that
means 99% of the current oil life remains. The engine
oil life system will alert you to change your oil on a
schedule consistent with your driving conditions.When the remaining oil life is low, the LOW OIL
PRESSURE message will appear on the display. You
should change your oil as soon as possible. SeeEngine
Oil on page 5-15. In addition to the engine oil life
system monitoring the oil life, additional maintenance is
recommended in the Maintenance Schedule in this
manual. SeeScheduled Maintenance on page 6-4for
more information.
Remember, you must reset the OIL LIFE yourself after
each oil change. It will not reset itself. Also, be
careful not to reset the OIL LIFE accidentally at any
time other than when the oil has just been changed. It
cannot be reset accurately until the next oil change.
To reset the engine oil life system, seeEngine Oil Life
System on page 5-18. The display will show 100%
when the system is reset.
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This message will come on while the ignition is in RUN.
Press any of the DIC buttons to acknowledge this
warning message and to clear it from the screen.
This message will continue to display for two seconds if
it has not been acknowledged when the engine is
turned off. It will also re-display for two seconds if the
message has been acknowledged, but the condition still
exists when the engine is turned off.
If the condition still exists, the message will re-appear
when the engine is turned on. If this message continues
to appear, have the system repaired by your retailer
as soon as possible to avoid damage to your engine.
ALL WHEEL DRIVE DISABLED
If your vehicle has the all-wheel drive system, this
message will display when there is a spare tire on the
vehicle, or when the anti-lock brake system warning light
comes on, or when the rear differential uid is
overheating. This message will turn off when the
differential uid cools.
The all-wheel drive system will be disabled until the
compact spare tire is replaced by a full-size tire. If the
warning message is still on after putting on the full-size
tire, you need to reset the warning message. To
reset the warning message, turn the ignition off and
then back on again. If the message stays on, see your
retailer right away. SeeAll-Wheel Drive (AWD)
System on page 4-12for more information.
BATTERY SAVER ACTIVE
This message will display when the system detects that
the battery voltage is dropping beyond a reasonable
level. The battery saver system will start reducing certain
features of the vehicle that you may be able to notice.
At the point that the features are disabled, this message
is displayed. It means that the vehicle is trying to
save the charge in the battery.
Turn off all unnecessary accessories to allow the battery
to recharge.
The normal battery voltage range is 11.5 to 15.5 volts.
You can monitor the battery voltage by pressing the
information button until BATTERY displays.
CHANGE OIL SOON
This message will display when service is required for
the vehicle. See your retailer. SeeEngine Oil on
page 5-15andScheduled Maintenance on page 6-4for
more information.
The CHANGE OIL SOON message is reset by
acknowledging the message. The OIL LIFE screen
under the gages menu on the DIC must also be reset.
See “Oil Life” underDIC Operation and Displays on
page 3-50andEngine Oil Life System on page 5-18.
This message will display while the ignition is in
RUN. Press any of the DIC buttons to acknowledge this
message and to clear it from the screen.
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