fuel cap SATURN RELAY 2007 User Guide

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near
fuel or refueling your vehicle. Keep
sparks, ames, and smoking materials
away from fuel. Do not leave the fuel
pump unattended when refueling your
vehicle. This is against the law in some
places. Keep children away from the fuel
pump; never let children pump fuel.The tethered fuel cap is located behind a hinged
fuel door on the driver’s side of the vehicle.
When the fuel door is opened on a vehicle with
dual sliding doors, the driver’s side sliding door will
only open partway.
While refueling, let the fuel cap hang by the tether.
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{CAUTION:
If you spill fuel and then something
ignites it, you could be badly burned.
Fuel can spray out on you if you open
the fuel cap too quickly. This spray can
happen if your tank is nearly full, and is
more likely in hot weather. Open the fuel
cap slowly and wait for any hiss noise to
stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or
overll the tank and wait a few seconds after
you have nished pumping before removing the
nozzle. Clean fuel from painted surfaces as
soon as possible. SeeWashing Your Vehicle
on page 505.When replacing the fuel cap, turn it clockwise until
it clicks. Make sure the cap is fully installed.
The diagnostic system can determine if the fuel
cap has been left off or improperly installed.
This would allow fuel to evaporate into the
atmosphere. SeeMalfunction Indicator Lamp
on page 229.
The CHECK GAS CAP message will be displayed
in the Driver Information Center (DIC) if the fuel
cap is not properly installed. SeeDIC Warnings
and Messages on page 241for more information.
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{CAUTION:
If a re starts while you are refueling,
do not remove the nozzle. Shut off the
ow of fuel by shutting off the pump or
by notifying the station attendant. Leave
the area immediately.
Notice:If you need a new fuel cap, be sure to
get the right type. Your retailer can get one
for you. If you get the wrong type, it may not t
properly. This may cause your malfunction
indicator lamp to light and may damage your
fuel tank and emissions system. See
Malfunction Indicator Lamp on page 229.
Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it
is in your vehicle. Static electricity
discharge from the container can ignite the
gasoline vapor. You can be badly burned
and your vehicle damaged if this occurs.
To help avoid injury to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup
bed, or on any surface other than the
ground.
Bring the ll nozzle in contact with the
inside of the ll opening before
operating the nozzle. Contact should
be maintained until the lling is
complete.
Do not smoke while pumping gasoline.
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A. Underhood Fuse Block. SeeUnderhood Fuse
Block on page 514.
B. Remote Positive (+) Terminal. SeeJump
Starting on page 450.
C. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 444.
D. Radiator Pressure Cap. SeeRadiator Pressure
Cap on page 435.
E. Power Steering Fluid Reservoir. SeePower
Steering Fluid on page 443.
F. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 423.
G. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 423.
H. Automatic Transaxle Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transaxle Fluid on page 430.
I. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 445.
J. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 428.
K. Engine Coolant Recovery Tank. SeeCooling
System on page 438.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 422
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil
several minutes to drain back into the oil pan.
If you do not do this, the oil dipstick might
not show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
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Cold Tire Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on
page 469.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment
including the maximum capacity of fuel, oil, and
coolant, but without passengers and cargo.
DOT Markings:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN),
an alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR:Gross Vehicle Weight Rating. See
Loading Your Vehicle on page 391.
GAWR FRT:Gross Axle Weight Rating for the
front axle. SeeLoading Your Vehicle on page 391.
GAWR RR:Gross Axle Weight Rating for the
rear axle. SeeLoading Your Vehicle on page 391.Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward
when mounted on a vehicle.
Kilopascal (kPa):The metric unit for air pressure.
Light Truck (LT-Metric) Tire:A tire used on
light duty trucks and some multipurpose passenger
vehicles.
Load Index:An assigned number ranging from
1 to 279 that corresponds to the load carrying
capacity of a tire.
Maximum Ination Pressure:The maximum
air pressure to which a cold tire may be inated.
The maximum air pressure is molded onto the
sidewall.
Maximum Load Rating:The load rating for a tire
at the maximum permissible ination pressure
for that tire.
Maximum Loaded Vehicle Weight:The sum of
curb weight, accessory weight, vehicle capacity
weight, and production options weight.
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UTQGS (Uniform Tire Quality Grading
Standards):A tire information system that
provides consumers with ratings for a tire’s
traction, temperature, and treadwear. Ratings
are determined by tire manufacturers using
government testing procedures. The ratings
are molded into the sidewall of the tire. See
Uniform Tire Quality Grading on page 477.
Vehicle Capacity Weight:The number of
designated seating positions multiplied by
150 lbs (68 kg) plus the rated cargo load.
SeeLoading Your Vehicle on page 391.
Vehicle Maximum Load on the Tire:Load on
an individual tire due to curb weight, accessory
weight, occupant weight, and cargo weight.
Vehicle Placard:A label permanently attached
to a vehicle showing the vehicle’s capacity
weight and the original equipment tire size and
recommended ination pressure. See “Tire
and Loading Information Label” underLoading
Your Vehicle on page 391.Ination - Tire Pressure
Tires need the correct amount of air pressure to
operate effectively.
Notice:Do not let anyone tell you that
under-ination or over-ination is all right.
It is not. If your tires do not have enough air
(under-ination), you can get the following:
Too much exing
Too much heat
Tire overloading
Premature or irregular wear
Poor handling
Reduced fuel economy
If your tires have too much air (over-ination),
you can get the following:
Unusual wear
Poor handling
Rough ride
Needless damage from road hazards
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Capacities and Specications
The following approximate capacities are given in English and metric measurements. SeeRecommended
Fluids and Lubricants on page 530for more information.
Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located under
the hood. See your dealer for more information.
Automatic Transaxle — Pan Removal and Replacement 7.4 qt 7.0 L
Cooling System
3.9L Engine Front Climate Controls Only 10.77 qt 10.2 L
3.9L Engine with Rear Climate Controls 12.11 qt 11.55 L
Engine Oil with Filter 4.0 qt 3.8 L
Fuel Capacity 25.1 gal 95.0 L
Wheel Nut Torque 100 ft lb
140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this manual.
Recheck uid level after lling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
3.9L V6 1 Automatic 0.040 in (1.1 mm)
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Maintenance Footnotes
#Lubricate the suspension, steering linkage,
transaxle shift linkage, and the underbody contact
points and linkage.
(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chang,
etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake
parts, including calipers, parking brake, etc. Check
parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts, signs of wear, or lack of lubrication. Inspect
power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, ttings, and clamps; replace with
genuine Saturn parts as needed. To help ensure
proper operation, a pressure test of the cooling
system and pressure cap and cleaning the outside
of the radiator and air conditioning condenser is
recommended at least once a year.(d)Visually inspect wiper blades for wear or
cracking. Replace wiper blades that appear worn
or damaged or that streak or miss areas of
the windshield.
(e)Make sure the safety belt reminder light and all
your belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced. Also
look for any opened or broken airbag coverings,
and have them repaired or replaced. The
airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring
anchor and release pawl, hood and door hinges,
rear folding seats, liftgate hinges, fuel door
hinge, power sliding door cable, and sliding door
track(s). More frequent lubrication may be required
when exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a
clean cloth will make them last longer, seal better,
and not stick or squeak.
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C
Calibration................................................... 240
California Fuel............................................. 415
California Proposition 65 Warning................ 413
Canadian Owners........................................... 3
Capacities and Specications...................... 518
Captain Chairs, Rear..................................... 22
Carbon Monoxide..............128, 151, 386, 398
Care of
Safety Belts............................................. 504
Your CD and DVD Player........................ 355
Your CDs and DVDs................................ 355
Cargo Lamp................................................ 198
CD, MP3 ..................................................... 287
Chains, Tire................................................. 480
Charging System Light................................ 226
Check
Engine Light............................................ 229
Checking Things Under the Hood................ 420
Chemical Paint Spotting.............................. 508
Child Restraints
Child Restraint Systems............................. 63
Infants and Young Children........................ 59
Lower Anchors and Tethers for Children..... 69Child Restraints (cont.)
Older Children........................................... 56
Securing a Child Restraint in a Rear
Seat Position.......................................... 77
Securing a Child Restraint in the Right
Front Seat Position................................. 79
Where to Put the Restraint........................ 67
Chime Level Adjustment .............................. 356
Cigarette Lighter.......................................... 205
Cleaning
Aluminum Wheels.................................... 507
Exterior Lamps/Lenses............................. 505
Fabric/Carpet........................................... 502
Finish Care.............................................. 505
Inside of Your Vehicle .............................. 501
Instrument Panel, Vinyl, and Other
Plastic Surfaces.................................... 504
Leather.................................................... 503
Tires........................................................ 507
Underbody Maintenance........................... 508
Washing Your Vehicle .............................. 505
Weatherstrips........................................... 504
Windshield, Backglass, and
Wiper Blades........................................ 506
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