cooling SATURN RELAY 2007 Owner's Manual

Capacities and Specications
The following approximate capacities are given in English and metric measurements. SeeRecommended
Fluids and Lubricants on page 530for more information.
Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located under
the hood. See your dealer for more information.
Automatic Transaxle — Pan Removal and Replacement 7.4 qt 7.0 L
Cooling System
3.9L Engine Front Climate Controls Only 10.77 qt 10.2 L
3.9L Engine with Rear Climate Controls 12.11 qt 11.55 L
Engine Oil with Filter 4.0 qt 3.8 L
Fuel Capacity 25.1 gal 95.0 L
Wheel Nut Torque 100 ft lb
140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this manual.
Recheck uid level after lling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
3.9L V6 1 Automatic 0.040 in (1.1 mm)
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 423. Reset oil life system.
SeeEngine Oil Life System on page 426.An Emission Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (k).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 428.See footnote (g).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 472and “Tire Wear Inspection” inAt Least Once a Month on
page 527.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transaxle uid level and add uid as needed.•
Replace passenger compartment air lter.See footnote (l).•
Inspect throttle system.See footnote (j).•
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Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 428.•••
Change automatic transaxle uid and
lter (severe service).See footnote (h).•••
Change automatic transaxle uid and
lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
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Maintenance Footnotes
#Lubricate the suspension, steering linkage,
transaxle shift linkage, and the underbody contact
points and linkage.
(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chang,
etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake
parts, including calipers, parking brake, etc. Check
parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts, signs of wear, or lack of lubrication. Inspect
power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, ttings, and clamps; replace with
genuine Saturn parts as needed. To help ensure
proper operation, a pressure test of the cooling
system and pressure cap and cleaning the outside
of the radiator and air conditioning condenser is
recommended at least once a year.(d)Visually inspect wiper blades for wear or
cracking. Replace wiper blades that appear worn
or damaged or that streak or miss areas of
the windshield.
(e)Make sure the safety belt reminder light and all
your belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced. Also
look for any opened or broken airbag coverings,
and have them repaired or replaced. The
airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring
anchor and release pawl, hood and door hinges,
rear folding seats, liftgate hinges, fuel door
hinge, power sliding door cable, and sliding door
track(s). More frequent lubrication may be required
when exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a
clean cloth will make them last longer, seal better,
and not stick or squeak.
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(g)If you drive regularly under dusty conditions,
inspect the lter at each engine oil change.
(h)Change automatic transaxle uid and lter if
the vehicle is mainly driven under one or more of
these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. See
Engine Coolant on page 432 for what to
use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test
the cooling system and pressure cap.
(j)Check system for interference or binding and
for damaged or missing parts. Replace parts
as needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.(k)A uid loss in any vehicle system could
indicate a problem. Have the system inspected
and repaired and the uid level checked.
Add uid if needed.
(l)If you drive regularly under dusty conditions,
the lter may require replacement more often.
(m)Visually inspect belt for fraying, excessive
cracks, or obvious damage. Replace belt if
necessary.
Owner Checks and Services
These owner checks and services should be
performed at the intervals specied to help ensure
the safety, dependability, and emission control
performance of your vehicle. Your Saturn retailer
can assist you with these checks and services.
Be sure any necessary repairs are completed at
once. Whenever any uids or lubricants are added
to your vehicle, make sure they are the proper
ones, as shown inRecommended Fluids and
Lubricants on page 530.
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Climate Control System............................... 205
Air Filter, Passenger Compartment........... 217
Dual......................................................... 209
Outlet Adjustment..................................... 212
Rear...............................................212, 215
Collision Damage Repair............................. 548
Comfort Guides, Rear Safety Belt................. 52
Compact Spare Tire.................................... 500
Compass..................................................... 240
Content Theft-Deterrent............................... 133
Control of a Vehicle..................................... 362
Convenience Net......................................... 173
Coolant
Engine Temperature Gage........................ 228
Heater, Engine......................................... 141
Cooling System........................................... 438
Cruise Control............................................. 188
Cruise Control Light.................................... 233
Cupholder(s)................................................ 167
Customer Assistance Information
Customer Assistance for Text
Telephone (TTY) Users......................... 542
Customer Assistance Offices.................... 542
Customer Satisfaction Procedure.............. 538
GM Mobility Reimbursement Program...... 543
Reporting Safety Defects to Saturn.......... 552Customer Assistance Information (cont.)
Reporting Safety Defects to the
Canadian Government.......................... 552
Reporting Safety Defects to the
United States Government.................... 552
Roadside Assistance Program.................. 543
Service Publications Ordering
Information........................................... 553
D
Daytime Running Lamps/Automatic
Headlamp System.................................... 193
Defensive Driving........................................ 358
Delayed Lighting.......................................... 196
Delayed Locking.......................................... 116
DIC Compass.............................................. 240
Disc, MP3................................................... 287
Doing Your Own Service Work.................... 413
Dome Lamp................................................ 196
Door
Automatic Door Lock................................ 117
Delayed Locking...................................... 116
Dual Sliding Doors................................... 118
Locks....................................................... 114
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