service SATURN VUE HYBRID 2009 Repair Manual

GM6094M
Use only an oil that meets GM
Standard GM6094M.
SAE 5W-30
SAE 5W-30 is best for the
vehicle. These numbers on an oil
container show its viscosity, or
thickness. Do not use other
viscosity oils such as
SAE 20W-50.
American Petroleum Institute
(API) starburst symbol
Oils meeting these requirements
should have the starburst
symbol on the container. This
symbol indicates that the oil has
been certied by the American
Petroleum Institute (API).Notice:Use only engine oil
identied as meeting GM
Standard GM6094M and showing
the American Petroleum
Institute Certied For Gasoline
Engines starburst symbol. Failure
to use the recommended oil
can result in engine damage not
covered by the vehicle warranty.
Cold Temperature Operation
If in an area of extreme cold, where
the temperature falls below−20°F
(−29°C), use either an SAE 5W-30
synthetic oil or an SAE 0W-30
engine oil. Both provide easier cold
starting for the engine at extremely
low temperatures. Always use
an oil that meets the required
specication, GM6094M. See “What
Kind of Engine Oil to Use” for
more information.
Engine Oil Additives / Engine
Oil Flushes
Do not add anything to the oil.
The recommended oils with
the starburst symbol that meet
GM Standard GM6094M are all that
is needed for good performance
and engine protection.
Engine oil system ushes are not
recommended and could cause
engine damage not covered by the
vehicle warranty.
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Engine Oil Life System
When to Change Engine Oil
This vehicle has a computer system
that indicates when to change the
engine oil and lter. This is based on
engine revolutions and engine
temperature, and not on mileage.
Based on driving conditions,
the mileage at which an oil change
is indicated can vary considerably.
For the oil life system to work
properly, the system must be reset
every time the oil is changed.
When the system has calculated that
oil life has been diminished, it
indicates that an oil change is
necessary. A change engine oil light
comes on. SeeChange Engine Oil
Light on page 3-33. Change the oil
as soon as possible within the next600 miles (1 000 km). It is possible
that, if driving under the best
conditions, the oil life system might
not indicate that an oil change is
necessary for over a year. However,
the engine oil and lter must be
changed at least once a year and at
this time the system must be reset.
Your dealer/retailer has trained
service people who will perform this
work using genuine parts and reset
the system. It is also important to
check the oil regularly and keep it at
the proper level.
If the system is ever reset
accidentally, the oil must be changed
at 3,000 miles (5 000 km) since the
last oil change. Remember to reset
the oil life system whenever the oil is
changed.
How to Reset the Engine Oil
Life System
The Engine Oil Life System
calculates when to change the
engine oil and lter based on vehicle
use. Whenever the oil is changed,
reset the system so it can calculate
when the next oil change is
required. If a situation occurs where
the oil is changed prior to a
change engine oil light being turned
on, reset the system.
After changing the engine oil, reset
the system:
1. Turn the ignition key to ON/RUN
with the engine off.
2. Fully press and release the
accelerator pedal three times
within ve seconds.
If the change engine oil light is
not on, the system is reset.
If the light comes on again and
stays on for 30 seconds at the next
ignition cycle, it did not reset.
The system needs to be reset again.
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What to Do with Used Oil
Used engine oil contains certain
elements that can be unhealthy for
your skin and could even cause
cancer. Do not let used oil stay on
your skin for very long. Clean
your skin and nails with soap and
water, or a good hand cleaner.
Wash or properly dispose of clothing
or rags containing used engine
oil. See the manufacturer’s warnings
about the use and disposal of oil
products.Used oil can be a threat to the
environment. If you change your own
oil, be sure to drain all the oil from the
lter before disposal. Never dispose
of oil by putting it in the trash, pouring
it on the ground, into sewers, or into
streams or bodies of water. Recycle
it by taking it to a place that collects
used oil.
Engine Air Cleaner/Filter
SeeEngine Compartment
Overview on page 5-10for the
location of the engine air
cleaner/lter.
When to Inspect the Engine
Air Cleaner/Filter
Inspect the air cleaner/lter at the
MaintenanceIIintervals and replace
it at the rst oil change after each
50,000 mile (80 000 km) interval.
SeeScheduled Maintenance
on page 6-3for more information.
If you are driving in dusty/dirty
conditions, inspect the lter at each
engine oil change.
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How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/lter
remove the lter from the vehicle
and lightly shake the lter to release
loose dust and dirt. If the lter
remains caked with dirt, a new lter
is required.
To inspect or replace the engine air
cleaner/lter, do the following:
1. Remove the clamp on the air
duct hose.
2. Disconnect the hose.3. Remove the four bolts on the
side of the air cleaner assembly.
4. Turn the cover upward to
disengage the cover hinges.
5. Remove the air cleaner cover
assembly and air lter element.
6. Inspect or replace the air lter
element.
If the air lter element is dirty,
you should replace it. If it is only
dusty, it may be cleaned by
blowing compressed air through
it from the clean side.
Make sure you are away from
the engine compartment
when cleaning the air lter with
compressed air.
Wipe all dust from inside of the
housing and inspect the air
cleaner and air outlet duct for
cracks, cuts and deterioration.
The air outlet duct must be
replaced if damaged.
7. Reverse Steps 1 through 5 to
reinstall the engine air cleaner/
lter cover and air duct hose.
{CAUTION
Operating the engine with the air
cleaner/lter off can cause you or
others to be burned. The air
cleaner not only cleans the air; it
helps to stop ames if the engine
backres. If it is not there and the
engine backres, you could be
burned. Do not drive with it off, and
be careful working on the engine
with the air cleaner/lter off.
Notice:If the air cleaner/lter is
off, a backre can cause a
damaging engine re. And, dirt
can easily get into the engine,
which will damage it. Always have
the air cleaner/lter in place
when you are driving.
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Automatic Transmission
Fluid
It is not necessary to check the
transmission uid level. A transaxle
uid leak is the only reason for
uid loss. If a leak occurs, take the
vehicle to your dealer/retailer
service department and have it
repaired as soon as possible.
Change the uid and lter at the
intervals listed inAdditional
Required Services on page 6-5, and
be sure to use the transaxle uid
listed inRecommended Fluids
and Lubricants on page 6-11.
Notice:Use of the incorrect
automatic transaxle uid may
damage your vehicle, and
the damages may not be covered
by your warranty. Always use
the automatic transaxle uid
listed inRecommended Fluids
and Lubricants on page 6-11.
Cooling System
When you decide it is safe to lift the
hood, here is what you will see:
A. Coolant Surge Tank
B. Pressure Cap{CAUTION
An electric engine cooling fan
under the hood can start up even
when the engine is not running
and can cause injury. Keep
hands, clothing, and tools away
from any underhood electric fan.
If the coolant inside the coolant
surge tank is boiling, do not
do anything else until it cools down.
The vehicle should be parked on
a level surface.
The coolant level should be between
the MIN and MAX lines. If it is
not, you may have a leak at the
radiator hoses, heater hoses,
radiator, water pump, or somewhere
else in the cooling system.
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{CAUTION
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the engine if there is a
leak. If you run the engine, it
could lose all coolant. That could
cause an engine re, and you
could be burned. Get any leak
xed before you drive the vehicle.
If there seems to be no leak, with
the engine on, check to see if
the electric engine cooling fan is
running. If the engine is overheating,
the fan should be running. If it is
not, your vehicle needs service.
Turn off the engine.
Notice:Engine damage from
running the engine without
coolant is not covered by the
warranty.Notice:Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant could require changing
sooner, at 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered by
the vehicle warranty. Always
use DEX-COOL
®(silicate-free)
coolant in the vehicle.
How to Add Coolant to the
Coolant Surge Tank
Notice:This vehicle has a
specic coolant ll procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If you have not found a problem yet,
check to see if coolant is visible
in the surge tank. If coolant is visible
but the coolant level is not at
between the MIN and MAX lines,
add a 50/50 mixture of clean,drinkable water and DEX-COOL
®
coolant at the coolant surge
tank, but be sure the cooling system,
including the coolant surge tank
pressure cap, is cool before you do
it. SeeEngine Coolant on
page 5-20for more information.
{CAUTION
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. They are
under pressure, and if you turn
the coolant surge tank pressure
cap — even a little — they can
come out at high speed. Never
turn the cap when the cooling
system, including the coolant
surge tank pressure cap, is hot.
Wait for the cooling system and
coolant surge tank pressure cap
to cool if you ever have to turn
the pressure cap.
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{CAUTION
Adding only plain water to the
cooling system can be dangerous.
Plain water, or some other liquid
such as alcohol, can boil before
the proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain water
or the wrong mixture, the engine
could get too hot but you would
not get the overheat warning. The
engine could catch re and you or
others could be burned. Use a
50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.Notice:In cold weather, water
can freeze and crack the engine,
radiator, heater core and other
parts. Use the recommended
coolant and the proper coolant
mixture.
{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.1. You can remove the coolant
surge tank pressure cap
when the cooling system,
including the coolant surge tank
pressure cap and upper
radiator hose, is no longer hot.
Turn the pressure cap slowly
counterclockwise about
one-quarter of a turn. If you hear
a hiss, wait for that to stop.
This will allow any pressure still
left to be vented out the
discharge hose.
2. Then keep turning the pressure
cap slowly, and remove it.
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3. Fill the coolant surge tank with
the proper DEX-COOL®coolant
mixture, to between the MIN
and MAX lines.
4. With the coolant surge tank
pressure cap off, start the engine
and let it run until you can feel
the upper radiator hose
getting hot. Watch out for the
engine cooling fan.By this time, the coolant level
inside the coolant surge
tank may be lower. If the level is
lower, add more of the proper
DEX-COOL
®coolant mixture to
the coolant surge tank until
the level reaches between the
MIN and MAX lines.
5. Then replace the pressure cap.
Be sure the pressure cap is
hand-tight.
Check the level in the surge
tank when the cooling system
has cooled down. If the coolant
is not at the proper level, repeat
Steps 1 through 3 and reinstall the
pressure cap. If the coolant still
is not at the proper level when the
system cools down again, see
your dealer/retailer.
Engine Coolant
The cooling system in your vehicle
is lled with DEX-COOL®engine
coolant. This coolant is designed to
remain in your vehicle for ve years
or 150,000 miles (240 000 km),
whichever occurs rst, if you add
only DEX-COOL
®extended life
coolant.
The following explains your cooling
system and how to add coolant
when it is low. If you have a problem
with engine overheating, see
Engine Overheating on page 5-23.
A 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant will:
Give freezing protection down
to−34°F (−37°C).
Give boiling protection up to
265°F (129°C).
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Protect against rust and
corrosion.
Help keep the proper engine
temperature.
Let the warning lights and gages
work as they should.
Notice:Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant may require changing
sooner, at the rst maintenance
service after each 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered by
the vehicle warranty. Always
use DEX-COOL
®(silicate-free)
coolant in the vehicle.
What to Use
Use a mixture of one-half clean,
drinkable water and one-half
DEX-COOL
®coolant which will not
damage aluminum parts. If you
use this coolant mixture, you do not
need to add anything else.
{CAUTION
Adding only plain water to the
cooling system can be dangerous.
Plain water, or some other liquid
such as alcohol, can boil before
the proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain water
or the wrong mixture, the engine
could get too hot but you would
not get the overheat warning. The
engine could catch re and you or
others could be burned. Use a
50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.Notice:If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and
other parts.
If you have to add coolant more
than four times a year, have
your dealer/retailer check your
cooling system.
Notice:If extra inhibitors and/or
additives are used in the
vehicle’s cooling system, the
vehicle could be damaged. Use
only the proper mixture of
the engine coolant listed in this
manual for the cooling system.
SeeRecommended Fluids
and Lubricants on page 6-11for
more information.
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Checking Coolant
The surge tank is located on
the driver side of the engine
compartment. SeeEngine
Compartment Overview on
page 5-10for more information
on location.
{CAUTION
Turning the surge tank pressure
cap when the engine and radiator
are hot can allow steam and
scalding liquids to blow out and
burn you badly. Never turn the
surge tank pressure cap — even
a little — when the engine and
radiator are hot.
The vehicle must be on a level
surface. When your engine is cold,
the coolant level should be
between the MIN and MAX lines.
Adding Coolant
If you need more coolant, add the
proper DEX-COOL
®coolant mixture
at the surge tank, but only when
the engine is cool. SeeCooling
System on page 5-17for instructions
on “How to Add Coolant to the
Coolant Surge Tank”.
{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol,
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
When replacing the pressure cap,
make sure it is hand-tight and
fully seated.
Coolant Surge Tank
Pressure Cap
Notice:If the pressure cap is not
tightly installed, coolant loss
and possible engine damage may
occur. Be sure the cap is
properly and tightly secured.
If you need to replace your coolant
surge tank pressure cap, see
your retailer.
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