engine Seat Toledo 2012 Repair Manual
Page 187 of 249
186Checking and refilling levels
FunctionInstallationSetting the clock⇒ page 58The multifunction display data is deleted⇒ page 59
Note
We recommend having the vehicle checked by an authorised SEAT dealer to
guarantee the correct working order of all electrical systems.
Changing the battery
A replacement battery must have the same capacity, voltage, current rating
and size as the original. The appropriate types of battery can be acquired
from authorised SEAT dealers.
We recommend having the battery changed by an authorised SEAT dealer,
where the new battery will be correctly installed and the original disposed
of in line with regulations.
Automatic disconnection of electrical equipment
When heavily-charging a battery, the programme selected by the electrical
system control unit prevents the battery from automatically discharging.
This may result in the following:
● Increase in idling speed so that the alternator can supply more current
to the electrical system.
● The performance of certain electrical components could be limited or
some may switch off temporarily, e.g. the heated seats, the heated rear win-
dow, the 12V power socket.
Note
Despite any measures taken by the control unit, the battery could drain. e.g.
with the engine is switched off, the key is turned in the ignition for a long
period or the side lights or parking lights are switched on. The switching off
of certain electrical components does not impair driving comfort and the
driver will often not even realise.
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Self-help
WARNING (Continued)
● Always raise the vehicle with the doors closed.
● Never place parts of your body, e.g. arms and legs, underneath the
vehicle when supported only by the jack.
● Secure the base of the jack with suitable supports so that it cannot
slip. The jack could slide if the ground below it is soft and slippery and
the vehicle could slip off it. Therefore, place the jack on a firm surface or
use a large, stable base. On a slippery surface, e.g. tiles, use a non-slip
base such as a rubber mat.
● Never start the engine when the vehicle is raised. Risk of injury.
● The jack should only be used in the correct jacking points.
CAUTION
● The prescribed tightening torque for wheel bolts on steel and alloy
wheels is 120 Nm.
● If the anti-theft wheel bolt is overly tightened, this could damage the
bolt and the adapter
Note
● The set of anti-theft wheel bolts or the adapter are available from au-
thorised SEAT dealers.
● Please observe the relevant local legal regulations when changing the
wheel.
Preparation work
Some preparation is required before changing a wheel:
– If you have a flat tyre, stop the vehicle as far away as possible
from moving traffic. The surface must be horizontal.–
All vehicle occupants should leave the vehicle . Vehicle occu-
pants should waiting in a safe place, e.g. behind the roadside
crash barrier) while the wheel is being changed.
– Switch off the ignition and engage neutral or move the selector
lever on the automatic gearbox to position P.
– Apply the handbrake firmly.
– If towing a trailer, unhitch it.
– Take the vehicle tool kit ⇒ page 198 and the spare wheel
⇒ page 198 out of the luggage compartment.
Changing a wheel
If possible, change the wheel on a level surface.
– Pull off the hub cap ⇒ page 191 or the wheel bolt covers
⇒ page 191.
– First loosen the anti-theft wheel bolts and then the other wheel
bolts ⇒ page 200.
– Raise the vehicle until the wheel to be changed is no longer
touching the ground ⇒ page 201.
– Remove the wheel bolts and place them on a clean surface
(cloth, paper, etc.).
– Take off the wheel.
– Lift the spare wheel into position and tighten the wheel bolts
lightly.
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204Self-help
Before using the tyre repair kit
The following jobs must be performed before using the tyre repair
kit:
–If you have a flat tyre, stop the vehicle well away from moving
traffic. Stop on flat, solid ground.
– All vehicle occupants should leave the vehicle. Vehicle occu-
pants should waiting in a safe place, e.g. behind the roadside
crash barrier) while the wheel is being changed.
– Switch off the ignition and engage neutral or move the selector
lever on the automatic gearbox to position P.
– Apply the handbrake firmly.
– Check whether the tyre can be repaired using the tyre repair kit
⇒ page 202.
– If towing a trailer, unhitch it.
– Take the tyre repair kit out of the luggage compartment.
– Fix the sticker 2
⇒ Fig. 135 ⇒
page 203 onto the dash panel
where the driver will see it.
– Do not remove the foreign body, e.g. bolts or nails, from the
tyre.
– Unscrew the tyre valve cap.
– Using the valve extractor 1
, unscrew the valve insert and place
it onto a clean surface (cloth, paper, etc.) Filling and inflating the tyre
Filling the tyre
–
Shake the tyre sealant can 10
⇒ Fig. 135 ⇒ page 203 thorough-
ly several times.
– Attach the flexible filling hose 3
onto the can 10. The foil seal-
ing the can will be automatically pierced.
– Remove the cap from the flexible filling hose 3
and insert the
open end as far as it will go into the tyre valve.
– Hold the can 10
upside down and fill the complete contents of
the can into the tyre.
– Remove the empty can from the tyre.
– Screw the valve insert back into the tyre valve using the valve
extractor 1
.
Inflating the tyre
– Screw the tyre filling hose 5
⇒ Fig. 135 ⇒ page 203 firmly onto
the tyre valve.
– Make sure that the bleed screw 7
is closed.
– Start the vehicle engine and leave it running.
– Plug the connector 9
into the 12-volt power socket.
– Turn the air compressor on with the switch 8
.
– Leave the air compressor running until the tyre pressure has
reached 2.0 - 2.5 bar. Max. operating time for the compressor is
8 minutes ⇒
!
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– Switch the compressor off.
– When an air pressure of 2.0 – 2.5 bar cannot be reached, un-
screw the flexible pipe 5
from the tyre valve.
– Drive the vehicle approx. 10 metres forwards or backwards, so
that the sealant can “spread evenly” in the tyre.
– Screw the flexible hose from the air compressor 5
back onto
the tyre valve and repeat the inflation process.
– If the pressure is still lower than specified, the tyre is too badly
damaged. The tyre cannot be repaired using the tyre sealant kit
⇒
.
– Switch the compressor off.
– Unscrew the flexible hose 5
from the tyre valve.
When a tyre pressure of 2.0 – 2.5 bar is reached then you can con-
tinue driving at a max. speed of 80 km/h (50 mph).
Check the tyre pressure after 10 minutes of driving ⇒ page 205.
WARNING
● The flexible tyre filling hose and the air compressor may heat up dur-
ing the filling process. Risk of injury!
● Do not place the hot flexible tyre filling hose or hot air compressor on
top of flammable materials. Risk of fire!
● If the tyre cannot be inflated to a minimum pressure of 2.0 bar then
the tyre is too badly damaged. The sealing product is unable to seal the
tyre . Do not drive on and obtain professional assistance.
CAUTION
Do not use the air compressor for longer than 8 minutes at a time. Risk of
overheating! Before using the air compressor again, leave it to cool down
for several minutes.
Check after 10 minutes of driving
Check the tyre pressure after 10 minutes of driving!
If the tyre pressure is less than 1.3 bar:
– Do not drive on! The tyre cannot be sufficiently filled using
the tyre repair kit.
– See professional assistance.
If the tyre pressure is over 1.3 bar:
– Correct the tyre pressure again to the correct value (see inside
of the fuel tank flap).
– Carefully resume your journey to the nearest specialised work-
shop at a maximum speed of 80 km/h (50 mph).
Jump-starting
Introduction
If the engine fails to start because of a discharged battery, the battery can
be connected to the battery of another vehicle to start the engine. Suitable
jump leads are required.
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Both batteries must be rated at 12 Volts. The capacity (Ah) of the booster
battery should not be significantly lower than that of the discharged battery.
Jump leads
The jump leads must be heavy enough to carry the starter current and must
be fitted with insulated battery clamps. Refer to the instructions given by
the manufacturer.
Positive cable – usually red
Negative cable – usually black
WARNING
● When it is discharged, a battery can freeze at temperatures around
0 °C (32 °F). A frozen battery must first be thawed out before connecting
the jump leads. Risk of explosion!
● Please note the safety warnings referring to working in the engine
compartment ⇒ page 173.
● The non-insulated parts of the battery clamps must not be allowed to
touch. Additionally, the jump lead attached to the positive battery termi-
nal must not touch metal parts of the vehicle. Risk of short circuit!
● Do not connect the negative lead to the negative terminal of the dis-
charged battery. In the event of sparks when starting the engine, the ex-
plosive gas given off by the battery could catch fire.
● Position the jump leads in such a way that they cannot come into con-
tact with any moving parts in the engine compartment.
● Do not bend over the battery. Risk of acid burns!
● The screw plugs on the battery cells must be screwed in firmly.
● Keep sources of fire (flames, lit cigarettes, etc.) away from the bat-
tery. Risk of explosion!
● Never use the jump leads on batteries in which the electrolyte level is
too low. Risk of explosion and acid burns.
Note
● The vehicles must not touch each other, as electricity could flow as soon
as the positive terminals are connected.
● The discharged battery must be properly connected to the vehicle elec-
trical system.
● The jump leads should be checked in a specialist vehicle battery shop.
Starting the engine
Fig. 136 Jump-starting
with the battery of anoth-
er vehicle: A – Dis-
charged battery, B –
Boosting battery
The two jump leads must be connected in the correct sequence:
Connecting the positive terminals with the positive lead
– Connect one end 1
⇒ Fig. 136 to the positive terminal of the
flat battery A.
– Connect the other end 2
to the positive terminal of the boost-
ing battery B.
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Connecting negative terminals with the engine block
– Connect one end 3
⇒ Fig. 136 to the negative terminal of the
boosting battery B.
– Attach the other end 4
to a solid metal part firmly attached to
the engine block or to the engine block itself.
Starting the engine
– Start the engine of the vehicle and let it run at idling speed.
– Now start the engine of the vehicle with the discharged battery.
– If the engine fails to start, do not operate the start for longer
than 10 seconds. Wait for about 30 seconds and try again.
– Remove the jump leads from the engine in exactly the opposite
sequence to that described above. Jump-starting vehicles with the START-STOP system
Fig. 137 Jump-starting
vehicles with the START-
STOP system
In vehicles fitted with the START-STOP system, the booster cable cannot be
directly connected to the negative terminal of the vehicle battery but must
be attached to the engine earthing point.
Towing the vehicle
Introduction
Vehicles with manual gearbox can be towed using a towbar or tow-
rope. They can also be towed with either the front or rear wheels
lifted off the road.
Vehicles with automatic gearbox can be towed using a towbar or
towrope. They can also be towed with the front wheels lifted off the
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208Self-help
road. If the vehicle is towed with the rear wheels lifted off the road
the automatic gearbox will be damaged!
It is easier and safer to tow a vehicle with a towbar. A towrope
should only be used if you do not have a towbar.
Follow the instructions below when towing a vehicle:
Notes for the driver of the towing vehicle
– Engage the clutch very gently when starting to move or on vehi-
cles with automatic gearbox press the accelerator carefully.
– On vehicles with manual gearbox, the towrope must be taut be-
fore driving off.
The maximum towing speed is 50 km/h (31 mph).
Notes for the driver of the towed vehicle
– The ignition should be switched on so that the steering wheel
lock is not engaged and the turn signals, horn and windscreen
wipers and washers can be used.
– Put the gear lever in neutral or move the selector lever to posi-
tion N (automatic gearbox).
The brake servo and power steering only work when the engine is
running. Considerably more effort is required on the brake pedal
and steering wheel when the engine is switched off.
Ensure the towrope remains taut at all times when towing.
CAUTION
● Do not tow-start the engine. Risk of engine damage! In vehicles with a
catalytic converter, unburnt fuel could reach the catalytic converter and
catch fire in it. This could damage and destroy the catalytic converter. Use
the battery from another vehicle for help in starting the engine ⇒ page 206,
Starting the engine.
● If, due to a fault, there is no oil in the gearbox, the car may only be tow-
ed with the driven wheels lifted clear of the road and transported on a spe-
cial vehicle transporter or trailer.
● If normal towing is not possible or if the vehicle is to be towed for further
than 50 km (31 miles), the vehicle must be transported on a special vehicle
transporter or trailer.
● The towrope should be slightly elastic to reduce the loading on both ve-
hicles during towing. It is advisable to use a towrope made of synthetic fibre
or similar material only.
● Do not pull too hard with the towing vehicle and always take care to
avoid jerking the towrope. When towing on a loose surface there is always a
risk of overloading and damaging the anchorage points.
● Attach the towrope or towbar only to the towline anchorages or to the
removable towing bracket ⇒ page 161, or ⇒ page 209.
Note
● We recommend you use the towrope or towbar available in the SEAT
Original Accessories programme from authorised SEAT dealers.
● Towing a vehicle requires some experience. Both drivers should be fa-
miliar with the technique required for towing. Inexperienced drivers should
not attempt to tow away another vehicle or to have their vehicle towed.
● Note the legal regulations concerning towing, particularly those regard-
ing the signalling of the towed and towing vehicle.
● The towrope must not be twisted, as under certain circumstances this
could unscrew the front towline anchorage.
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210Fuses and bulbs
Fuses and bulbs
Fuses
Introduction
All the electrical circuits are protected by fuses.
● Switch off the ignition and the electrical component concerned before
changing a fuse.
● Identify the fuse corresponding to the failed electrical component
⇒ page 211, Fuses in the dash panel, or ⇒ page 214, Changing fuses in
the engine compartment.
● Take the plastic clip from inside the fuse cover, fit it onto the blown fuse
and pull the fuse out.
● Replace the blown fuse (which will have a melted metal strip) with a new
fuse of the same amp rating.
Fuse colour code
ColourMaximum amp rating
light brown5dark brown7,5red10blue15yellow20white25green30
WARNING
Read and follow the warnings ⇒ page 173, Engine compartment before
starting work in the engine compartment.
CAUTION
● Never “repair” a fuse or replace it by fitting a fuse with a higher amp rat-
ing. Risk of fire! This could also cause damage to other parts of the electri-
cal system.
● If a newly replaced fuse blow again when the electrical component con-
cerned is switched on, the electrical system must be checked by an Official
Service as soon as possible.
Note
● It is advisable to always keep spare fuses in the vehicle. The spare fuse
box is available in the range of original SEAT parts.
● One single electrical component could have more than one fuse.
● Several electrical components may be protected by the same fuse.
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211
Fuses and bulbs
Fuses in the dash panel
Fig. 140 Bottom of the
dash panel. Fuse cover
Fig. 141 Diagram of the
fuse box to the left/right
of the steering wheel
The fuses are located behind a cover below the steering wheel.
● Carefully tilt the cover in the direction indicated by the arrow and remove
it ⇒ Fig. 140.
● After changing the fuse, replace the cover on the dash panel in the di-
rection opposite that is indicated by the arrow so that the cover tabs fit into
the slots on the dash panel. Subsequently, press down on the cover to
close. List of fuses in the dash panel
NumberElectrical equipment1S - ignition2START-STOP
3Instrument panel, headlight range control, telephone, oil level
sensor
4ABS/ESC control unit5Petrol engine: cruise control6Reverse light (manual gearbox)7Switch, engine control unit, automatic gearbox8Brake switch, clutch switch, cooling fan
9Heating control panel, air conditioning control unit, parking
aid, electric window riser, radiator fan, windscreen wiper jets
10DC-DC converter11Exterior mirror control12Towing bracket control unit13Automatic gearbox control unit, automatic gear selector14Headlight range control15Vacant16Power steering, speed sensor, engine control unit17Radio (START-STOP ) daytime driving light18Heated mirrors19Ignition inlet20Engine control unit, fuel pump control unit, fuel pump
21Reverse light (automatic gearbox), fog lights with CORNER func-
tion
22Heating control panel, control unit of the climate control, tele-
phone, general instrument panel, steering wheel angle sensor,
multifunction steering wheel, automatic gearbox key lock
23Interior lighting, glove compartment and luggage compartment
lighting, side lights
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212Fuses and bulbs
NumberElectrical equipment24Central control unit for the vehicle25Vacant26Rear window wiper27Vacant28Petrol engine: AKF valve, additional heating29Injection, coolant pump30Fuel pump, ignition, cruise control31Lambda probe32High-pressure fuel pump, pressure valve33Engine control unit34Engine control unit, vacuum pump
35Button backlighting, number plate lighting, parking lights,
headlight washers
36Main beams37Rear fog lights, DC/DC converter38Fog lights39Heater blower40Vacant41Heated front seats42Heated rear window43Horn44Windscreen wipers45Rear lid lock, central locking system46Alarm47Cigarette lighter, luggage compartment power socket48ABS49Turn signals, brake lights50DC-DC converter, radio51Electric window riser (driver + rear left-hand side)
NumberElectrical equipment52Electric window riser (front passenger + rear right-hand side)53Windscreen wash system
54START-STOP general instrument panel, module below steering
wheel, multifunction steering wheel
55Automatic gearbox control unit56Headlight washer57Dipped beam headlight (left side)58Dipped beam headlight (right side)