SMART FORTWO COUPE ELECTRIC DRIVE 2013 Owners Manual

X
On wheel to be changed ,loosen but do not
yet remove the wheel bolts
(approximately one full turn with wheel
wrench).
! Only position the jack on the
designated take-up brackets.
You must not position the jack under the
high-voltage battery. Otherwise, the
high-voltage battery could be damaged. Warning label
The take-up brackets are identified by the
embossed recesses in the area of the door
sills. X
Position jack 0003under take-up
bracket 0002so that it is always vertical
as seen from the side, even if the vehicle
is parked on an incline.
X Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the ground.
X Unscrew and remove the wheel bolts.
! Do not place wheel bolts in sand or dirt.
This could result in damage to the wheel
bolts and wheel hub threads. X
Remove the wheel. Mounting the wheel
G
WARNING
Always replace wheel bolts that are
damaged or rusted.
Never apply oil or grease to wheel bolts.
Damaged wheel hub threads should be
repaired immediately. Do not continue to
drive under these circumstances! Contact
an authorized electric drive smart center
or call Roadside Assistance.
Incorrect wheel bolts or improperly
tightened wheel bolts can cause the wheel
to come off. This could cause an accident.
Be sure to use the correct wheel bolts. G
WARNING
Only use genuine smart wheel bolts. Other
wheel bolts may come loose.
Do not tighten the wheel bolts when the
vehicle is raised. Otherwise the vehicle
could fall off the jack.
X Clean contact surfaces of wheel and wheel
hub.
! To avoid paint damage, place wheel flat
against hub and hold it there while
installing first wheel bolt. X
Guide the wheel onto the wheel hub and
push it on.
X Insert two wheel bolts and tighten them
slightly. Wheel change
189>> Practical hints. Z

X
Install last wheel bolt and tighten it
slightly.
X Lower the vehicle until the vehicle is
resting fully on its own weight.
X Remove the jack.
X Tighten the wheel bolts. Observe a
tightening torque of 80 lb-ft (110 Nm). G
WARNING
Have the tightening torque checked after
changing awheel. The wheels could come
loose if they are not tightened to a torque
of 80 lb-ft (110 Nm).
i The Tire Pressure Monitoring System
(TPMS)* only functions on wheels that are
equipped with the proper electronic
sensors (Y page 125). Batteries
Notes on the vehicle’s electrical
system
The vehicle’s electrical system provides
power for the electric drive and all
electrical consumers or components of the
vehicle.
Power is supplied to the vehicle via two
batteries:
R 12-volt battery
R High-voltage battery Notes on the 12‑volt battery
Your vehicle’s 12‑volt battery is located in
the passenger footwell below the footrest
(Y page 192).
The 12 volt battery should always be
sufficiently charged in order to achieve
its rated service life. Refer to the
Scheduled Maintenance Guide (USA only) or
the Service booklet (Canada only) for
battery maintenance intervals.
If you use your vehicle mostly for short-
distance trips, you will need to have the 12 volt battery charge checked more
frequently.
When replacing the battery, always use
batteries approved by smart. For
information, contact an authorized
electric drive smart center.
If you do not intend to operat
eyour vehicle
for an extended period of time, consult an
authorized electric drive smart center
about steps you need to observe. G
WARNING
Observe all safety instructions and
precautions when handling automotive
batteries. Risk of explosion.
Fire, open flames and
smoking are prohibited
when handling batteries.
Avoid creating sparks.
Battery acid is caustic.
Do not allow it to come
into contact with skin,
eyes or clothing.
Wear suitable protective
clothing, especially
gloves, apron and
faceguard.
Wear eye protection.
Rinse any acid spills
immediately with clear
water. Contact a physician
if necessary.
Keep children away.
Follow the instructions in
this Operator’s Manual.190
Batteries>> Practical hints.
* optional

G
WARNING
Failure to follow these instructions can
result in severe injury or death.
Observe all safety instructions and
precautions when handling automotive
batteries.
Never lean over batteries while
connecting, you might get injured.
Batter yfluid contains sulfuric acid. Do not
allow this fluid to come in contact with
eyes, skin or clothing. In case it does,
immediately flush affected area with water
and seek medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc. G
WARNING
Do not place any metal objects on a battery.
You could otherwise cause a short circuit
and the battery’s highly flammable
chemicals could ignite.
Never allow any metal object to contact both
battery terminals or the positive terminal
and the vehicle body at the same time. This
might short circuit the battery and ignite
the highly flammable and explosive
hydrogen gas generated by the battery,
causing serious personal injury. G
WARNING
Keep flames or sparks away from battery,
avoid improper connection of jumper
cables, smoking, etc.
R When disconnecting the battery, always
disconnect the negative terminal first,
followed by positive terminal.
R When connecting the battery, always
connect the positive terminal first,
followed by the negative terminal.
R Do not loosen or disconnect the battery
terminal clips while the drive system is running or the key is in the starter
switch.
! Never loosen or detach battery terminal
clamps while the drive system is running
or the key is in the starter switch.
Otherwise, electronic components could
be severely damaged.
Have the battery checked regularly at an
authorized electric drive smart center.
Refer to Maintenance Booklet for
maintenance intervals or contact an
authorized electric drive smart center
for further information.
! Never invert the terminal connections! Notes on the high‑voltage battery
Have work on the high-voltage battery
performed by an authorized electric drive
smart center only. Observe the safety notes
on (Y page 15) as well as the notes on the 12-
volt battery (Y page 190). G
WARNING
The electrolyte of the high-voltage
battery, i.e. the battery fluid, is toxic and
caustic. Do not allow this fluid to come in
contact with eyes, skin or clothing, for
example in case of an accident.
In case it does, immediately flush affected
area with water and seek medical help
immediately.
The high-voltage battery is located in the
vehicle underbody. Keep this in mind when
jacking up the vehicle. The vehicle has
designated take-up brackets for the jack.
For more information, see (Y page 189).
! Only position the jack on the
designated take-up brackets.
You must not position the jack under the
high-voltage battery. Otherwise, the
high-voltage battery could be damaged. Batteries
191>> Practical hints. Z

Disconnecting, removing, charging,
reinstalling and reconnecting 12‑volt
battery
Disconnecting the 12-volt battery i
If the 12-volt battery is disconnected
or discharged
R turning the key in the starter switch
will have no effect
R the transmission will remain in park
position P
For more information see “Jump
starting” (Y page 193).
X Engage the parking brake.
X Move the gear selector lever to park
position P.
X Turn off all electrical accessories.
X Switch off the drive system.
X Open the passenger door.
X Move the passenger seat to the rear as far
as possible.
X Unscrew the carpet holder in the
passenger footwell (Y page 154).
X Lift the carpet. X
Unscrew fastening screw 0003
counterclockwise.
X Pull footrest 0002sideways out of the
vehicle.
X Read and observ esafety instructions and
precautions (Y page 190). !
Always disconnect the battery in the
order described below. Otherwise the
vehicle’s electronic scan be damaged.
X Disconnect the battery negative lead
from negative terminal 002B.
Make sure the negative lead does not
come into contact with the positive lead.
X Remove cover 002Afrom the positive
terminal.
X Disconnect the battery positive lead.
Removing the 12-volt battery X
Unscrew battery mount 0028.
X Remove the battery support and bracket.
X Pull out the ventilation hose from the
battery.
Depending on battery arrangement in
your vehicle model, the ventilation hose
is located either on the left or right side
of the battery.
X Remove the battery.
Charging the 12-volt battery G
WARNING
Avoid creating sparks when charging the
battery as escaping gases are flammable.
Keep open flames away from the battery and
do not smoke.
Do not touch the battery terminal with metal
objects and do not remove the battery
charger’s terminal clamps until the battery
charger has been switched off and no 192
Batteries>> Practical hints.

further gas is being discharged by the
batteries.
Only charge the battery in
awell ventilated
area.
There is a risk of acid burns during the
charging procedure due to the gases which
escape from the battery. Do not lean over
the battery when it is being charged. G
WARNING
Never charge a battery while still installed
in the vehicle. Gases may escape during
charging and cause explosions that may
result in paint damage, corrosion or
personal injury.
X Charge battery in accordance with the
instructions of the battery charger
manufacturer.
! Only use chargers of a correct and
suitable voltage.
! Never attempt to recharge a frozen
battery. Have the battery checked at a
smart center. The battery housing could
be damaged.
Reinstalling the 12-volt battery X
Reinstall the charged battery. Follow the
previously described steps in reverse
order.
! The battery, its filler caps and the
ventilation hose must always be securely
installed when the vehicle is in
operation.
Reconnecting the 12-volt battery !
Always connect the battery in the order
described below. Otherwise the
vehicle’s electronics can be damaged.
X Turn off all electrical accessories.
X Remove the key from the starter switch.
! Never invert the terminal connections! X
Connect the battery positive lead and
fasten cover 002A(Ypage 192).
X Connect battery negative lead 002B
(Y page 192).
i After battery power (e.g. due to
reconnection) was interrupted, you will
have to set the clock (Y page 90).
i Have the battery’s charge status and
acid level checked at the start of the cold
season at a an authorized electric drive
smart center. Jump starting
Notes
G
WARNING
Failure to follow these directions will
cause damage to the electronic components,
and can lead to a battery explosion and
severe injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with
eyes, skin or clothing. In case it does,
immediately flush affected area with
water, and seek medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive.
Keep flames or sparks away from battery,
avoid improper connection of jumper
cables, smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing
personal injury.
Read all instructions before proceeding.
! Do not tow‑start vehicle. It is not
possible to tow-start the vehicle.
Attempting to do so may seriously damage
the drivetrain which would not be
covered by the smart Limited Warranty.
If the 12-volt battery is discharged, the
drive system cannot be started, regardless Jump starting
193>> Practical hints. Z

of whether the high-voltage battery is
charged or not. Jump starting will not help
to start the drive system if the high-
voltage battery is drained. The high-
voltage battery must then be charged.
The drive system can be started with jumper
cables and the fully charged battery of
another vehicle or an equivalent starter
pack.
Observe the following:
R Do not start the drive system if the
battery is frozen. Let the battery thaw out
first.
R Only jump start from batteries with the
same voltage rating (12 V). Jump starting
with a more powerful battery could
damage the vehicle’s electrical system.
Such damage will not be covered by the
smart Limited Warranty.
R Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.
R Should the battery be drained
completely, let the donating power
source charge the vehicle for several
minutes before reattempting the
starting process. G
WARNING
Keep flames or sparks away from battery. Do
not smoke.
Observe all safety instructions and
precautions when handling automotive
batteries. 194
Jump starting>> Practical hints.

Jump start assistance
Your vehicle’s 12-volt battery is located in the passenger footwell below the footrest
(Y page 192).
For jump starting, use the terminals of the battery, keeping the leads connected.
X Make sure the two vehicles do not touch.
X Switch off all electrical consumers.
X Engage the parking brake.
X Move the gear selector lever to park position P.
X Switch off the drive system.
X Get access to the battery in the passenger footwell (Y page 192).
X Remove the positive terminal cover. Position
0028represents the charged battery of another vehicle or an equivalent starter
pack.
! Never invert the terminal connections!
X Connect positive terminal 0002of charged battery 0028with positive terminal 0003of your
vehicle’s battery 0029with a jumper cable. Clamp the jumper cable to positive
terminal 0002of charged battery 0028first.
X Start the engine of the vehicle with charged battery 0028.
X Connect negative terminal 002Bof charged battery 0028with negative terminal 002Aof your
vehicle’s battery 0029with a jumper cable. Clamp the jumper cable to negative terminal
002B of charged battery 0028first.
X Start the drive system of your vehicle. You can now switch on minimal consumers. Do
not switch on large consumers such as the rear window defroster or headlamps. Jump starting
195>> Practical hints. Z

X
Remove the jumper cables from negative terminals 002Band 002Afirst.
X Remove the jumper cables from positive terminals 0002and 0003.
You can now switch on the headlamps.
X Remount the positive terminal cover.
X Have the 12-vol tbattery checked at the nearest authorized electric drive smart center.
i Please keep in mind that it will take quite some time to charge the 12-volt battery.
When you switch off the drive system after driving a short distance, you may not be able
to start it again.
Charge the 12-volt battery completely as soon as possible. Towing
About towing
This section offers information on towing
methods for breakdown situations and
emergency towing. Recommended towing method -
Breakdown situation
! To prevent damage during transport, do
not tie down the vehicle by its chassis or
suspension parts — use only wheel straps
to position and hold down the vehicle.
Improper tie down on a flatbed carrier
truck or trailer can damage suspension
parts and body panels.
smart recommends that the vehicle be
transported with all wheels off the ground
using a flatbed carrier truck or
appropriate wheel lift/dolly equipment.
Always have your vehicle transported:
R when the 0002warning lamp for the high-
voltage system lights up in the
instrument cluster
R when the Do not tow (away) message
appears in the instrument cluster
R when the multifunction display is
inoperative R
when one or several of the following
warning lamps light up:
-0001 Drive diagnostics (red)
- 0004 12‑Volt battery
0002 Power steering
R if the brake pedal already starts to
pulsate just after towing begins
R if you have to transport the vehicle over
long distances
X Switch off the tow‑away protection* and
interior motion sensor* (Y page 47). Emergency towing
When circumstances do not permit the
recommended towing method, the vehicle
may be towed with all wheels on the ground
using a strap or tow bar connected to
another vehicle. Only tow the vehicle as far
as necessary to have the vehicle moved to a
safe location where the recommended
towing method can be employed. 196
Towing>> Practical hints.
* optional

G
WARNING
If circumstances require towing the
vehicle with all wheels on the ground,
always tow with a tow bar if:
R the drive system will not run
R there is a malfunction in the brake
system
R there is a malfunction in the power
supply or in the vehicle’s electrical
system
At ow bar is necessary to adequately control
the towed vehicle.
Prior to towing the vehicle with all wheels
on the ground, make sure the gear selector
lever is in neutral position Nand the
ignition is switched on. G
WARNING
With the drive system inactive, there is no
power assistance for the brake and steering
systems. In this case, it is important to
keep in mind that a considerably higher
degree of effort is necessary to brake and
steer the vehicle. Adapt your driving
accordingly.
! The vehicle may be towed only for
distances up to 30 miles (50 km) and at a
speed not to exceed 30 mph (50 km/h).
Otherwise, the electric drive or the
high-voltage system could be damaged.
! Do not tow other vehicles.
Otherwise, the drive system or
components of the high-voltage system
could be damaged.
! Do not tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Before towing the vehicle observe the
following instructions:
R Do not tow with sling-type equipment
attached to suspension parts. This may cause damage to the supports if towing
on a bumpy road.
R Towing the vehicle should only be done
using the properly installed towing
eye bolt. Never attach a tow cable, tow
rope, or tow rod to the vehicle chassis,
frame, or suspension parts.
! Make sure the gear selector lever is in
neutral position Nwhile towing the
vehicle. Doing otherwise may result in
significant drive train damage.
! Towing the vehicle with a luggage
rack* mounted is not permissible. The
vehicle must not be towed by the luggage
rack*.
i If the 12-volt battery is disconnected
or discharged, the gear selector lever
will remain locked in park position P.
Contact an authorized electric drive
smart center for assistance or call
Roadside Assistance.
Towing eye bolt The towing eye bolt is located in the
passenger footwell under the carpet.
X
Unscrew the carpet holder in the
passenger footwell (Y page 154).
X Lift the carpet. X
Take out towing eye bolt 0002. Towing
197>> Practical hints.
* optional Z

Installing towing eye bolt
The towing eye bolt can be screwed into
threaded holes which are located behind
covers on the front and rear bumper.
Front cover
Rear covers
X
Remove respective cover 0002or0003 using
a suitable object to reveal the threaded
hole for the towing eye bolt.
X Screw towing eye bolt in clockwise to its
stop and tighten with a suitable object. G
WARNING
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could result in the towing eye being ripped
out of its mounting and people being
injured. Towing the vehicle X
Engage the parking brake.
X Connect the strap or tow bar to the towing
eye.
X Switch on the ignition.
X Depress the brake pedal and keep it
pressed.
X Move the gear selector lever to neutral
position N.
X Release the brake pedal.
X Switch on the hazard warning flasher.
X Release the parking brake.
Wait for at least 2 minutes after the vehicle
has been towed until start working on the
vehicle. Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power
circuits.
If a fuse is blown, the components and
systems secured by that fuse will stop
operating. G
WARNING
Only use fuses approved by smart with the
specified amperage for the system in
question and do not attempt to repair or
bridge a blown fuse this may cause an
overload leading to a fire, and/or cause
damage to electrical components and/or
systems. Contact an authorized electric
drive smart center if you encounter any
electrical problems.
! A blown fuse must be replaced by an
appropriate spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject. 198
Fuses>> Practical hints.