SSANGYONG KORANDO 2012 Service Manual

08-8
1) Front Suspension (Macperson Strut Type)
Front suspension supports the vehicle weight and absorber the vibration from tires. And, in this type of
suspension, the steering linkage tie rod is mounted on the knuckle.
Macperson strut type suspension is the independent suspension which has the spring on the strut
integrated with shock absorber. The lower arm is installed on sub frame and large strut damper is
installed on the knuckle to support the tire. This type of suspension is normally applied to the vehicle with
monocoque body, especially on the front wheel drive type. The upper part with spring is mounted at
body mount and the strut with shock absorber is linked on the steering knuckle.
Advantages ▶
Compact and simple design
Stable wheel alignment
Good load distribution and easy installation
Less effect from tire up/down movement 1.
2.
3.
4.
Disadvantages ▶
Comparatively weak to the impact from road surface and lateral shock due to long strut and single
swing arm 1.
Macperson strut type suspension

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2) Rear Suspension (Multi-link Type)
Multi-link type suspension is the independent suspension. It provides good ride comfort and drivability by
reducing the coil spring weight. Also, it increases the space for passenger compartment by lowering the
floor.
This type of suspension consists of multiple links such as trailing arm, upper arm, lower arm and track
rod.
Layout

09-34850-00
1. SYSTEM OVERVIEW
1) Terms and Definition
CBS: Conventional Brake System
ABS: Anti-Lock Brake System
EBD: Electronic brake-Force Distribution
ESP: Electronic Stability Program
ABD: Automatic Braking Differential
ASR: Acceleration Slip Regulation
AYC: Active Yaw Control (Understeer and Oversteer Control)
HBA: Hydraulic Brake Assistant
ARP: Active Rollover Protection
HSA: Hill Start Assistant -
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2) Functions
FunctionVehicle with CBS
Vehicle with ABS/EBD Vehicle with ESP
ABS
Not appliedApplied
Applied EBD Applied
ABD
Not applied ASR
AYC
HBA
ARP
HSA

09-4
3) Parts Arrangement
Part nameVehicle with
CBSVehicle with ABS/EBDVehicle with
ESP
HECU
Not appliedAppliedApplied Front wheel speed sensor
Rear wheel speed sensor
ABS warning lamp
EBD indicator
Longitudinal G sensor 2WD: N/A, 4WD: Applied Not applied
Sensor cluster
(Yaw rate sensor,
lateral/longitudinal G sensor)
Not applied Applied
ESP indicator
ESP OFF switch and warning
lamp
Steering wheel angle sensor

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F. Front/rear wheel speed sensor
Front/rear-4WD Rear-2WDH. Parking brake
A. Meter cluster-ABS, EBD, ESP
indicator/warning lampB. Master cylinder and
boosterC. HECU
G. Brake pedal
4) Component
ABS warning lamp
ESP indicator
D. Front brake
assembly
E. Rear brake
assembly
Disc
Disc
Parking brake
warning lamp
Caliper
Caliper

09-6
2. SPECIFICATION (DSL ONLY)
Unit Description Specification
Front brake Type Ventilated disc
Outer diameter of discØ298 mm
Inner diameter of caliper cylinderØ43.0 x 2 mm
Thickness of disc 26 mm (wear limit: 24 mm)
Thickness of brake pad 10.5 mm (wear limit: 2 mm)
Pad wear indicator Mechanical type
Rear brake Type Solid disc
Outer diameter of disc2WD: Ø262 mm, 4WD: Ø284 mm
Thickness of disc 10 mm (wear limit: 8.4 mm)
Thickness of brake pad 10 mm (wear limit: 2 mm)
Pad wear indicator Mechanical type
Brake booster Type Vacuum assist type
Size8” + 9” (Tandem)
Master cylinder Type Tandem (level sensor installed)
Inner diameter of cylinderØ25.4 mm
Brake pedal Maximum operating stroke140 ± 3 mm
Pedal ratio 3.8 : 1
Free play 3 to 10 mm
Parking brake Type Mechanically expanded rear lining
Operating type Hand operated type
Inner diameter of drum2WD: Ø168 mm, 4WD: Ø190 mm
Brake oil Specification DOT 4
Capacity 0.7 to 0.8 liters
Service interval for brake fluid: Change every other year.

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1. OVERVIEW
Even though a driver cuts off the power, while driving, the vehicle continues to move due to the law of
inertia. Therefore, a braking device is needed to stop the vehicle. The brake system normally uses the
frictional discs that converts the kinetic energy to the thermal energy by frictional operation. The brake
system consists of the brake disc (front wheel), brake disc or drum (rear wheel), parking brake
(mechanical type), master cylinder, booster, pedal and supply lines (pipes and hoses).
Hydraulic brake ▶
Brake pedal ▶This system uses the leverage effect and Pascal's
principle. When depressing the brake pedal, the
pedal pressure is increased by booster and is
delivered to master cylinder to generate hydraulic
pressure. The hydraulic pressure generated by
the master cylinder is delivered to the brake
caliper through the brake pipes or hoses. This
hydraulic pressure pushes the brake calipers,
accordingly the caliper pads are contacted to
brake disc to generate the braking force.
Brake pedal uses the leverage effect to apply
bigger force to the brake master cylinder.

09-8
Pad guide bolt:
25.5~30.4Nm
Brake hose bracket
mounting bolt (12 mm):
9.8 ~ 12.8Nm
Air breather screw: 8.8 ~
10.8Nm
Caliper mounting bolt
(19mm x 2EA):
83.3 ~ 102.9Nm
Brake hose bolt
(12 mm):
19.6 ~ 29.4Nm
Wheel disc
Brake caliper
Brake hub
Brake disc
Knuckle Drive shaft Brake hoseBrake pad
Shock absorber
Brake disc
Back plate
Knuckle
2. SECTIONAL DIAGRAM
Front disc brake ▶

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Rear disc brake ▶
Caliper
Brake hose
Brake disc
KnuckleWheel disc
Brake hub
Brake disc
Fastener Tightening torque Remark
Brake pad guide bolt 25.5 ~ 30.4Nm 14 mm x 2EA
Brake caliper mounting bolt 52.9 ~ 63.7Nm 17 mm x 2EA
Brake hose bolt 19.6 ~ 29.4Nm 12mm
Brake hose bracket mounting bolt 9.8 ~ 12.8Nm 12mm
Air breather screw 8.8 ~ 10.8Nm -
1) Tightening torque

09-10
3. SYSTEM LAYOUT
Hydraulic line ▶
Brake booster
Brake reservoir and master cylinder
Front disc brake and caliper 1.
2.
3.HECU (Hydraulic & Electric Control Unit)
Rear disc brake and caliper 4.
5.