relay SSANGYONG MUSSO 2003 Workshop Manual

4-4 USAGE AND CAPACITY OF FUSES IN FUSE BOXSDM Chime BellImmobilizer UnitSticsRekesEBCM
4 Pin 4 Pin 4 Pin4 Pin4 Pin4 Pin4 Pin 4 Pin 3 Pin3 Pin
82330-05000 84190-05100 84150-0130084150-0130084150-0130084150-0130084150-01300 84150-01300 84130-0500084130-05000
Part Name Part Number
Remarks
Resistor W/Diode (GSL) A/C Compressor Relaly (DSL)A/C RelayCooling Fan - 1 RelayCooling Fan - 2 RelayFront Fog Lamp Relay Head Lamp Relay (Low) Head Lamp Relay (Hi)Illumination RelayHorn Relay
3. POSITION OF RELAY, CONTROL UNIT AND PARTS NUMBER
1) ENGINE ROOM FUSE BLOCK
2) RELAY BOX ABOVE I.P FUSE BLOCK
5 Pin 5 Pin 3 Pin5 Pin5 Pin4 Pin4 Pin 4 Pin 4 Pin 4 Pin 4 Pin 4 Pin
84210-05001 84210-05001 84410-05100
66182253386618225338
84150-0130084150-01300 84150-01300 84150-01300 84150-0130084150-0130084190-05100
Part Name Part Number Remarks
Front Wiper Relay Defogger RelayTurn Signal Lamp RelayFuel Pump Relay (GSL)Cigar Lighter, P/socket Relay (DSL)A/T Shift lock Relay PNP Relay Sun Roof RelayA/T "B" Switch Interlock Relay Power Window Relay ECL RelayABS Warning Lamp Relay
3) CONTROL UNIT
Below The Audio
Beside The SDM
Behind the Wiper Switch Upper The Accelerator Upper The Stics
I/P Center Console Floor Panel
8690005800 8661005000869500580087110058008716105000
4891005000X
Part Name Part Number Remarks

8. ECM(E32, HFM) .......................................................................................................................... 5-64
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-64
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-66
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATOR CIRCUIT ....................... 5-68
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O 2), VSS, CIRCUIT (UNLEAD) ................. 5-70
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSS CIRCUIT(LEAD) ..... 5-72
9. DLC CIRCUIT ................................................................................................................. ............. 5-74
10. TCM(GSL, BTRE) .............................................................................................................. ......... 5-76
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT ............................................................................. 5- 76
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-78
11. TCM(DSL, BTRE) .............................................................................................................. ......... 5-80
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT .................... 5-80
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-82
12. KICK DOWN RELAY, 'B' SWITCH CIRCUIT (MB A/T) ........................................................... 5-84
13. TCCU-PART TIME .............................................................................................................. ........ 5-86
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT ..................... 5-86
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-88
14. TCCU-FULL TIME .............................................................................................................. ........ 5-90
1) POWER SUPPLY, GROUND, INDICATION LAMP, NEUTRAL RELAY, CLUTCH CIRCUIT ............................ 5-90
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-92
15. TOD(TORQUE ON DEMAND)-E32,MSE .................................................................................. 5-94 1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT .............................. 5-94
2) T/C SPEED SENSOR, PNP RELAY, CLUTCH SWITCH, CAN CIRCUIT .......................................................... 5-96
16. ECS ......................................................................................................................... ..................... 5-98
1) POWER SUPPLY, GROUND, SENSOR(WHEEL'G, VERTICAL, LATERAL) CIRCUIT ................................... 5-98
2) ECS SWITCH, DAMPER CIRCUIT ...................................................................................................................... 5-100

5-8 ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
1) GSL E23 MB A/TC101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C110 (6Pin, Black) C208B (15Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208B
W/H MAIN
C101
W/H MAIN C102
W/H MAIN C110
W/H MAIN
START LOCK
SWITCH (MB A/T) IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESS
Main - Engine Main - Engine Genertor - Engine Main - Engine MainMain - T/M
CONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Behind The ABS Module (HFM) Upper The T/C (GSL)
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
135 2 46
1
4 52
8
14
7
93
15
13
10
11 6
12
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842
M
+-30 (BAT +)
: M/T (HFM E20, E23)
15 (IGN 1) 15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G105
G104
B B
G201
BST 3
4
OFF
"12"ICU
ACC
ONST BL
BY BY BY
BL
BG
BG 162
F22
10A
F24
10A
RG
W
RGLB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
Ef7
40A
E
f2 80A
BW L LW
Ignition Switch
C102
1
Battery Start LockSwitch(MB A/T)
BY StarterMotor
1
30 87
8685
2
Clutch Switch
1 2
C110
4 C208B
PNP
Relay
8
C208B
2

5-10 ELECTRICAL WIRING DIAGRAMSMain - Engine Main - Engine Genertor - Engine Main - T/MMain - T/M Main
2) GSL BTRE A/T, GSL E32 MB A/T
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C207 (16Pin, Black) C208 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208
W/H T/M
C101
W/H MAIN C102
W/H MAIN C207
W/H T/M
START LOCK
SWITCH (MB A/T) IGNITION
SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Upper The T/C Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
1234 5678
9 101112
13 14 15 16
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
162
F22
10A
F24
10A
RG
W
RG
+-
LB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
E f7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T) Start Lock
Switch (MB A/T)
BG BL BY
BY
BY BY
StarterMotor BG BG
1 3
12
12
4
C101
A/T
M/T 20C101
13
C208
3
C207
3 C208
4
87
Clutch
Switch 85
Starter Motor
Relay
30 86
G104
1234 5678
9 101112
13 14 15 16

5-12 ELECTRICAL WIRING DIAGRAMS
3) DSL NA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C107 (3Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C107
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, N/Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 2112123
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH
SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C107
Generator
I.C Regulator L
B+ P 2
C109
10
C107
F(I)
1
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY BY
B
B
Starter Motor
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C107
RL RL
3
C109
9
G104

5-14 ELECTRICAL WIRING DIAGRAMS
4) DSL LA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C106 (4Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C106
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212 34
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C106
Generator
L
B+ P 2
C109
10
C106
F(I)
I.C Regulator 3
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY
BY BY
YB
Starter Motor "2"
Preheat'g Unit
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C106
RL RL
1
C109
9
G104

5-16 ELECTRICAL WIRING DIAGRAMSMain - Engine Engine - Main Genertor - Engine EngineMain
C101 (21Pin, Colorless)C104 (15Pin, Black) C106 (4Pin, Black) G101 G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C106
W/H GENERATOR
C101
W/H MAIN C104
W/H ENGINE PREHEATING
UNIT
CLUSTER
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Behind The Left Lamp Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 21
1452
8
14
79
3
15131011
6
1212 341 2 35
46
11 2
29 38
28
13 2021
39 434842
2. PREHEAT'G UNIT CIRCUIT
30 15 BAT+IGN 1
31 GND
G101
* NA : Non Torbo
* LA : Torbo Intercooler F22
LB
BW
14 3 0
10A
Ef3 80A
12V Preheating Unit
SIG
SIG Starter
Motor
Relay "87"
Starter Motor
"ST"
B B5V 5V
CYL.1 CYL.2 CYL.3 Preheating PlugCYL.4 CYL.5
5V 5V 5V
G1 G2 G3 G4 G5
BL BW BR BY BG
5
B
6
G201
2
LA
T
31 50
15 BY
W
BY BY
C101
10
C106
LA
NA YL
RB RB
4
C104
6
Cluster (Preheat'gIndicationLamp)
ECT
Sensor 12
27

5-22 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (6Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside The ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
654321
654321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
321
654
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G205 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BW
11
BW BW
BW LgW
BR
BR
PR
RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
HFM Sensor "2"
Cam Shaft ControlActator
"1" CMP
Sensor "3"
F23 10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
641
CYL2
2
651
CYL3
2
66 69 5 10
GrB GrG GrY
GrV
GrB GrG GrY
GrV
GrB GrG GrY
GrV Br
B Fuel Pump
Fuel
Pump Relay
BB
B
BR
BR
GR YR
LR
1
CYL4 5
3
86 30
85 87
C111 8
547
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
2 C206B
3
M
1
2

5-32 ELECTRICAL WIRING DIAGRAMS
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT(1) W/O EURO III
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
DLC Connector - Main Main Main MainMain Main
C211 (14Pin, Black) S201 (Black)
S205 (Colorless) G201 G202 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
VSSIMMOBILIZER
UNIT DLC
C211
W/H DLC
STOP LAMP SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Beside The Steering Column Behind The Cluster Upper Left The AudioRight The I/P Fuse Block Beside The STICS Beside The TCCU
1234
141516 13 12 11 10 9
8765432112
3
CLUTCH
SWITCH 1
2112
34
CRUISE
CONTROL SWITCH
12
3456
910 1213
12
11
34
56
71 4
8
15 IGN 1
31 GND
G205
BrB
BRG202
LR
G201
S201
Cruise Control Switch
1
7
BrW Y
VSS
(M/T)
59 55YB
Y 5
F24
2
1 LW
BrWBrB BrW
S205BrB
3
3 2
57
Gr
4
52
13
43 12 2 1
14 43 49 21 29 58 60
ECM
GY
WB
W
Y
RGBr
YW BrBGY
YR
5
54
YGr
6
7
2
53 38 37
BR
BrB
"L"CAN "H"CAN BrW
1
3 6
15
10A
TOD
"A11"
"7"
DLC
Stop Lamp
Switch"4"
Clutch Switch(M/T) Stop Lamp
Switch
"2"
"7"
OVPR
"86"
Fuel Pump Relay "33"
Cluster (MIL) "29"
Cluster (RPM)
TCM
"A24" TCM
"A23"
TOD
"A11"
"16"
Cluster
Immobilizer C211
14
SIG
SIG SIG
5V
Read

5-34 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
DLC Connector - Main Main - Fuell Tank Main MainMain Main Main
C211 (14Pin, Black)C206B (6Pin, Black) S201 (Black) S205 (Colorless) G201 G202G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
VSSIMMOBILIZER
UNIT DLC
C211
W/H DLC
STOP LAMP SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Beside The Steering Column Upper The T/C (GSL) Behind The ClusterUpper Left The Audio Right The I/P Fuse Block Beside The STICS Beside The TCCU
1234
141516 13 12 11 10 9
8765432112
3
CLUTCH
SWITCH 1
2112
34
CRUISE
CONTROL SWITCH
12
3456
5
40 56 1
YG Y
Fuel Gauge
GC206B
6
1
15 IGN 1
31 GND
G205
BrB
BRG202
LR
G201
S201
Cruise Control Switch
1
7
BrW Y
VSS
(M/T)
59 55YB
Y 5
F24
2
1 LW
BrWBrB BrW
S205BrB
3
3 2
57
Gr
4
52
13
43 12 2 1
14 43 49 21 29 58 60
ECM
GY
WB
W
Y
RGBr
YW BrBGY
YR
5
54
YGr
6
7
2
53 38 37
BR
BrB
"L"CAN "H"CAN BrW
1
3 6
15
10A
TOD
"A11"
"7"
DLC
8
RY
Cluster "15" Stop Lamp
Switch"4"
Clutch Switch(M/T) Stop Lamp
Switch
"2"
"7"
OV PR
"86"
Fuel Pump Relay "33"
Cluster
(MIL) "29"
Cluster
(RPM)
TCM
"A24" TCM
"A23"
TOD
"A11"
"16"
Cluster
Immobilizer C211
14
SIG
SIG SIG
5V
Read
910 1213
12
11
34
56
71 4
8
FUEL
GANGE
321
654