brake SUBARU FORESTER 2006 Repair Manual

Maintenance and service
11 - 2 7
„Checking the brake pedal re-
serve distance1) More than 2.56 in (65 mm)Depress the pedal with a force of approxi-
mately 66 lbs (294 N, 30 kg) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer.
Clutch pedal (MT vehicles)Check the clutch pedal free play and re-
serve distance according to the mainte-
nance schedule in the “Warranty and
Maintenance Booklet”.„Checking the clutch functionCheck the clutch engagement and disen-
gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and trans-
mission smoothly couple without any sign
of slippage.
„Checking the clutch pedal
free play1) Non-turbo models: 0.39 – 0.79 in (10 –
20 mm)
Turbo models: 0.12 – 0.51 in (3 – 13
mm)Lightly press the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper specifi-
cation, contact your SUBARU dealer.
1
B00378
1
B00377
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11 - 2 8
Maintenance and service
Hill holder (MT vehicles – if equipped)Ensure that the hill holder operates prop-
erly under the following circumstances:
1. Stop the vehicle on an uphill grade by
depressing the brake pedal and clutch
pedal, with the engine running.
2. Make sure that the vehicle does not
move backward even after the brake ped-
al is released.
3. Then make sure the vehicle starts
climbing the grade by following the normal
starting procedures.
If the hill holder does not operate as de-
scribed above, contact with your SUBARU
dealer.
Replacement of brake pad and liningThe right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear indica-
tor makes a very audible scraping noise
when the brake pedal is applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.
„Breaking-in of new brake
pads and liningsWhen replacing the brake pad or lining,
use only genuine SUBARU parts. After re-
placement, the new parts must be broken
in as follows:
T Brake pad and lining
While maintaining a speed of 30 to 40 mph
(50 to 65 km/h), step on the brake pedal
lightly. Repeat this five or more times.
T Parking brake lining
1. Drive the vehicle at a speed of approx-
imately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY. (Pulling with a
force of approximately 33 lbs [147 N, 15
kg].)
3. Drive the vehicle for approximately 220
yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking
700040
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will re-
sult in the need for costly brake ro-
tor repair or replacement.
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Maintenance and service
11 - 2 9
– CONTINUED –
brake to cool down. Repeat this proce-
dure.
5. Check the parking brake stroke. If the
parking brake stroke is out of the specified
range, adjust it by turning the adjusting nut
located on the parking brake lever.Parking brake stroke:
7 – 8 notches / 44 lbs (196 N, 20 kg)
Parking brake strokeCheck the parking brake stroke according
to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. When
the parking brake is properly adjusted,
braking power is fully applied by pulling
the lever up seven to eight notches gently
but firmly (approximately 44 lbs, 196 N, 20
kg). If the parking brake lever stroke is not
within the specified range, have the brake
system checked and adjusted at your
SUBARU dealer.
Tires and wheels„Types of tiresYou should be familiar with type of tires
present on your vehicle.
T All season tires
The factory-installed tires on your new ve-
hicle are all season tires.
All season tires are designed to provide
an adequate measure of traction, handling
and braking performance in year-round
driving including snowy and icy road con-
ditions. However all season tires do not of-
fer as much traction performance as win-
ter (snow) tires in heavy or loose snow or
on icy roads.
All season tires are identified by “ALL
SEASON” and/or “M+S” (Mud & Snow) on
the tire sidewall.
T Summer tires
Summer tires are high-speed capability
tires best suited for highway driving under
dry conditions.
Summer tires are inadequate for driving
on slippery roads such as on snow-cov-
ered or icy roads.
If you drive your vehicle on snow-covered
or icy roads, we strongly recommend the
use of winter (snow) tires.
When installing winter tires, be sure to re-
A safe location and situation should
be selected for break-in driving.
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be cer-
tain to pull the lever up slowly and
gently.
B00379
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11 - 3 4
Maintenance and service
Aluminum wheels (if equipped)Aluminum wheels can be scratched and
damaged easily. Handle them carefully to
maintain their appearance, performance,
and safety.
yWhen any of the wheels is removed and
replaced for tire rotation or to change a
flat, always check the tightness of the
wheel nuts after driving approximately 600
miles (1,000 km). If any nut is loose, tight-
en it to the specified torque.
y Never apply oil to the threaded parts,
wheel nuts, or tapered surface of the
wheel.
y Never let the wheel rub against sharp
protrusions or curbs.
y Be sure to fit tire chains on uniformly
and completely around the tire, otherwise
the chains may scratch the wheel.
y When wheel nuts, balance weights, or
the center cap is replaced, be sure to re-
place them with genuine SUBARU parts
designed for aluminum wheels.
Windshield washer fluidIf you spray washer fluid on the windshield
but the supply of washer fluid appears to
diminish, check the level of washer fluid in
the tank.
Use only those wheels that are
specified for your vehicle. Wheels
not meeting specifications could in-
terfere with brake caliper operation
and may cause the tires to rub
against the wheel well housing dur-
ing turns. The resulting loss of vehi-
cle control could lead to an acci-
dent.
Never use engine coolant as washer
fluid because it could cause paint
damage.
300523
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Specifications
12-7
– CONTINUED –
„Fuse panel located in the engine compartmentA) FWD socket (AT models without Vehicle Dynamics Control sys-
tem)
B) Main fuse
14
10A
y
Meter
15
30A
y
Windshield wiper and washer
16
20A
y
Brake light
17
15A
y
Air conditioner
18
15A
y
Backup light
y
Cruise control
19
15A
y
Power outlet (cargo)
20
15A
y
Rear window wiper and washer
21
15A
y
Ignition coil (Non-turbo model only)
22
15A
y
Seat heater
23
Empty
Fuse panel
Fuse rating
Circuit
A
12 4
3 B
5
6 789
10 11 12 13
C00105
14
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Consumer information and Reporting safety defects
13-11
suspension, axles and other parts of
the body.
Therefore, this means that the vehicle
cannot necessarily be loaded up to
the tire’s maximum load rating on the
tire sidewall.„Adverse safety consequenc-
es of overloading on handling
and stopping and on tiresOverloading could affect vehicle han-
dling, stopping distance, vehicle and
tire as shown in the following. This
could lead to an accident and possibly
result in severe personal injury.yVehicle stability will deteriorate.yHeavy and/or high-mounted loads
could increase the risk of rollover.yStopping distance will increase.yBrakes could overheat and fail.ySuspension, bearings, axles and
other parts of the body could break or
experience accelerated wear that will
shorten vehicle life.yTires could fail.yTread separation could occur.yTire could separate from its rim.
„ Steps for Determining Cor-
rect Load Limit1. Locate the statement “The com-
bined weight of occupants and cargo
should never exceed XXX pounds” on
your vehicle’s placard.
2. Determine the combined weight of
the driver and passengers that will be
riding in your vehicle.
3. Subtract the combined weight of
the driver and passengers from XXX
kilograms or XXX pounds.
4. The resulting figure equals the
available amount of cargo and lug-
gage load capacity. For example, if
the “XXX” amount equals 1,400 lbs
(635kg). and there will be five- 150 lbs
(68 kg) passengers in your vehicle,
the amount of available cargo and
luggage load capacity is 650 lbs.
(1,400 – 750 (5 × 150) = 650 lbs)
5. Determine the combined weight of
luggage and cargo being loaded on
the vehicle. That weight may not safe-
ly exceed the available cargo and lug-
gage load capacity calculated in Step
4.
6. If your vehicle will be towing a trail-
er, load from your trailer will be trans- ferred to your vehicle. Consult this
manual to determine how this reduc-
es the available cargo and luggage
load capacity of your vehicle.
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14-2
Index
A
ABS .................................................................................. 7-16Warning light ....................................................... 3-12, 7-17
Accessory power outlets .................................................... 6-8
Active head restraint ........................................................... 1-6
Air cleaner element ........................................................ 11-15
Air filtration system ........................................................... 4-12
Alarm system .................................................................... 2-12
All-Wheel Drive warning light (AT vehicles) ..................... 3-15
Aluminum wheel ............................................................. 11-34
Aluminum wheel cleaning ................................................. 10-3
Antenna system ................................................................. 5-2
Anti-lock brake system warning light (ABS) ............ 3-12, 7-16
Arming the system ............................................................ 2-13
Armrest ........................................................................ 1-9, 6-4
Ashtray .................................................................... 6-11, 10-5
Audio set ............................................................................ 5-3
Auto-dimming mirror/compass ......................................... 3-27
Automatic climate control system ....................................... 4-8
Automatic transmission .................................................... 7-10
Capacities .................................................................... 12-4
Fluid ........................................................................... 11-19
Selector lever ............................................................... 7-11
Shift lock release ......................................................... 7-14
Temperature warning (AT OIL TEMP) ......................... 3-12
Automatic/Emergency Locking Retractor (A/ELR) ........... 1-11
B
Battery ............................................................................ 11-39 Jump starting ................................................................. 9-7
Replacing (remote keyless entry) .................................. 2-8 Brake
Booster ...................................................................... 11-26
Fluid ........................................................................... 11-24
Pad and lining ............................................................ 11-28
Parking ....................................................................... 11-29
Pedal ..................................................................\
........ 11-26
System ......................................................................... 7-15
Warning light ................................................................ 3-14
Brake pedal .................................................................... 11-26 Free play .................................................................... 11-26
Reserve distance ....................................................... 11-27
Braking ............................................................................. 7-15
Braking tips ....................................................................... 7-15
Breaking-in of new brake pads and linings ..................... 11-28
Bulb Chart ............................................................................ 12-9
Replacing ................................................................... 11-43
C
Capacities .............................................................\
............ 12-4
Cargo area cover (if equipped) ......................................... 6-12
Cargo area light .................................................................. 6-2
Cargo tie-down hooks ....................................................... 6-14
Center console ................................................................... 6-4
Charge warning light ......................................................... 3-12
CHECK ENGINE warning light/Malfunction indicator lamp ................................................................ 3-11
Child restraint systems ..................................................... 1-24 Installation with seatbelt ............................................... 1-27
Top tether anchorages ................................................. 1-34
Child safety ............................................................................ 5
Child safety locks .............................................................. 2-17
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Index
14-3
ChimeKey ................................................................................ 3-5
Seatbelt ................................................................ 1-12, 3-9
Cigarette lighter socket ....................................................... 6-9
Clock ................................................................................ 3-17
Clutch (MT) Fluid ........................................................................... 11-25
Pedal ..................................................................\
....... 11-27
Coat hook ......................................................................... 6-12
Convenience net ................................................................ 6-6
Coolant ........................................................................... 11-12
Cooling system ............................................................... 11-11
Corrosion protection ................................................ 8-10, 10-3
Cruise control ................................................................... 7-26
Cruise control indicator light ............................................. 3-16
Cup holders ........................................................................ 6-7
D
Dashboard storage compartment ....................................... 6-6
Daytime running light system ........................................... 3-19
Differential gear oil
Front (AT vehicles) .................................................... 11-21
Rear ........................................................................... 11-22
Dimensions ....................................................................... 12-2
Disarming the system ....................................................... 2-14
Disc brake pad wear warning indicators ........................... 7-16
Dome light .......................................................................... 6-2
Door locks ........................................................................\
.. 2-4
Door open warning light ................................................... 3-15
Drive belt ........................................................................ 11-17
Driving Car phone/cell phone ....................................................... 7 Drinking ............................................................................. 6
Drugs ................................................................................ 6
Foreign countries ........................................................... 8-4
Pets ................................................................................... 7
Snowy and icy roads ...................................................... 8-9
Tired or sleepy .................................................................. 7
Driving tips ................................................................. 7-10, 8-5
E
Electronic Brake Force Distribution (EBD) system ........... 7-18
Emergency Locking Retractor (ELR) ................................ 1-11
Engine
Compartment overview ................................................ 11-6
Coolant ....................................................................... 11-12
Exhaust gas (Carbon monoxide) ................................... 8-2
Hood ...................................................................\
......... 11-4
Oil ................................................................................. 11-8
Overheating ................................................................. 9-10
Starting ........................................................................... 7-7
Stopping ...............................................................\
.......... 7-8
Exterior care ..................................................................... 10-2
F
Flat tires .............................................................................. 9-3
Floor mat ........................................................................... 6-11
Fluid level
Automatic transmission .............................................. 11-19
Brake .......................................................................... 11-24
Clutch (MT vehicles) .................................................. 11-25
Power steering ........................................................... 11-23
Front differential gear oil (AT vehicles) ........................... 11-21
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Index
14-5
M
Main fuse ........................................................................ 11-41
MaintenancePrecautions .................................................................. 11-3
Schedule ...................................................................... 11-3
Seatbelt ....................................................................... 1-19
Tools ............................................................................ 9-14
Malfunction indicator lamp ................................................ 3-11
Manual Climate control system .................................................. 4-3
Seat ............................................................................... 1-3
Transmission ................................................................. 7-9
Transmission oil ......................................................... 11-18
Map lights ........................................................................... 6-3
Maximum load limits ......................................................... 8-18
Meters and gauges ............................................................. 3-6
Mirrors .............................................................................. 3-26
Moonroof ................................................................. 2-21, 9-14
N
New vehicle break-in driving ............................................... 8-2
O
Odometer/Trip meter .......................................................... 3-6
Off road driving ................................................................... 8-6
Oil filter ............................................................................. 11-8
Oil level
Engine ......................................................................... 11-8
Manual transmission .................................................. 11-18
Rear differential ......................................................... 11-22
Oil pressure warning light ................................................. 3-12 Outside mirrors ................................................................. 3-28
Outside temperature indicator ............................................ 3-8
Overhead console ............................................................... 6-6
P
Parking brake ......................................................... 7-24, 11-29
Stroke ......................................................................... 11-29
Parking light switch ........................................................... 3-21
Parking your vehicle ......................................................... 7-24
Periodic inspections ............................................................ 8-4
Power Door locking switches .................................................... 2-6
Seat ................................................................................ 1-4
Steering ........................................................................ 7-15
Steering fluid level ...................................................... 11-23
Windows ...................................................................... 2-18
R
Rear Combination lights ..................................................... 11-46
Differential gear oil level ............................................. 11-22
Gate .................................................................... 2-20, 9-13
Seats .............................................................................. 1-7
Viscous limited slip differential (LSD) ........................... 7-14
Rear window Defogger button ........................................................... 3-25
Wiper and washer switch ............................................. 3-24
Wiper blade ................................................................ 11-37
Remote keyless entry system ............................................. 2-6
Replacing Air cleaner element .................................................... 11-15
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Index
14-7
Hitch ................................................................... 8-16, 8-21
Towing ......................................................................... 8-18
Towing tips .................................................................. 8-23
Turn signal indicator lights ................................................ 3-16
Turn signal lever ............................................................... 3-20
U
Under-floor storage compartment ..................................... 6-14
V
Valet mode ....................................................................... 2-15
Vanity mirror ....................................................................... 6-3
Vehicle Capacity weight ........................................................... 8-12
Identification .............................................................. 12-10
Symbols ............................................................................ 3
Vehicle Dynamics Control ................................................ 7-19
Ventilator ............................................................................ 4-2
W
Warning and indicator lights ............................................... 3-9
Warning lights
ABS ............................................................................. 3-12
All-Wheel Drive ............................................................ 3-15
Anti-lock Brake system ................................................ 3-12
AT OIL TEMPerature ................................................... 3-12
Brake system ............................................................... 3-14
Charge ......................................................................... 3-12
CHECK ENGINE ......................................................... 3-11
Door open .................................................................... 3-15
Low fuel ....................................................................... 3-15 Oil pressure .................................................................. 3-12
Seatbelt ................................................................. 1-12, 3-9
SRS airbag system ...................................................... 3-10
Vehicle Dynamics Control ............................................ 3-16
Warranties and maintenance ............................................ 8-18
Washing ............................................................................ 10-2
Waxing and polishing ........................................................ 10-3
Wear indicators ............................................................... 11-32
Wheel Alignment ..................................................................... 12-5
Aluminum ................................................................... 11-34
Balance ...................................................................... 11-32
Replacement .............................................................. 11-33
Windows ........................................................................... 2-18
Windshield Washer fluid ............................................................... 11-34
Wiper and washer switches ......................................... 3-23
Wiper deicer ................................................................. 3-25
Windshield wiper blades
Replacement .............................................................. 11-36
Winter driving ...................................................................... 8-7
Wiper and washer ............................................................. 3-22
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