SUBARU LEGACY 1995 Service Repair Manual
Page 181 of 2248
B2M0362
3) Remove pressure sources switching solenoid valve
from bracket.
4) Installation is in the reverse order of removal.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
G2M0398
14. Fuel Injector
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
<Ref. to 2-8 [W1A0].>
2) Disconnect connector from fuel injector.
G2M0431
3) Remove fuel injector from fuel pipe assembly.
B2M0169A
4) Installation is in the reverse order of removal.
CAUTION:
Replace O-rings and insulator.
Tightening torque:
T: 3.4±0.5 N⋅m (0.35±0.05 kg-m, 2.5±0.4 ft-lb)
1O-ring B
2O-ring A
3Fuel injector
4Insulator
5Fuel injector cup
G6M0095
15. Engine Control Module
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
25
2-7SERVICE PROCEDURE
13. Pressure Sources Switching Solenoid Valve (AT model) - 14. Fuel Injector
Page 182 of 2248
B2M0362
3) Remove pressure sources switching solenoid valve
from bracket.
4) Installation is in the reverse order of removal.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
G2M0398
14. Fuel Injector
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
<Ref. to 2-8 [W1A0].>
2) Disconnect connector from fuel injector.
G2M0431
3) Remove fuel injector from fuel pipe assembly.
B2M0169A
4) Installation is in the reverse order of removal.
CAUTION:
Replace O-rings and insulator.
Tightening torque:
T: 3.4±0.5 N⋅m (0.35±0.05 kg-m, 2.5±0.4 ft-lb)
1O-ring B
2O-ring A
3Fuel injector
4Insulator
5Fuel injector cup
G6M0095
15. Engine Control Module
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
25
2-7SERVICE PROCEDURE
13. Pressure Sources Switching Solenoid Valve (AT model) - 14. Fuel Injector
Page 183 of 2248
G2M0434
2) Detach floor mat of front passenger seat.
3) Remove protect cover.
B2M0363
4) Release the lock of ECM connector and disconnect it.
5) Remove nuts which install ECM onto body.
6) Take out ECM.
B2M0364
7) Connect ECM connector and lock it.
8) Installation is in the reverse order of removal.
26
2-7SERVICE PROCEDURE
15. Engine Control Module
Page 184 of 2248
G6M0095
16. Main Relay
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
B5M0024A
2) Remove lower cover and then disconnect connectors.
3) Lower transmission control module.
4) Remove the front pillar lower trim.
<Ref. to 5-3 [W5A1].>
5) Remove fuse box mounting nuts.
6) Lower fuse box.
7) Remove fuse box mounting bracket.
G2M0438
8) Remove screw which retains bracket of main relay1
and fuel pump relay2.
9) Disconnect connector from main relay.
G2M0438
10) Installation is in the reverse order of removal.
1Main relay
2Fuel pump relay
27
2-7SERVICE PROCEDURE
16. Main Relay
Page 185 of 2248
G6M0095
17. Fuel Pump Relay
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
B5M0024A
2) Remove lower cover and then disconnect connectors.
3) Lower transmission control module.
4) Remove the front pillar lower trim.
<Ref. to 5-3 [W5A1].>
5) Remove fuse box mounting nuts.
6) Lower fuse box.
7) Remove fuse box mounting bracket.
G2M0438
8) Remove fuel pump relay from main relay and fuel pump
relay mounting bracket.
9) Disconnect connector from fuel pump relay.
G2M0438
10) Installation is in the reverse order of removal.
1Main relay
2Fuel pump relay
28
2-7SERVICE PROCEDURE
17. Fuel Pump Relay
Page 186 of 2248
1. Fuel System
A: SPECIFICATIONS
Fuel tankCapacity 60(15.9 US gal, 13.2 Imp gal)
Location Under rear seat
Fuel pumpType Impeller
Discharge pressure 250.1 kPa (2.55 kg/cm
2, 36.3 psi)
Discharge flowAWD: More than 80(21.1 US gal, 17.6 Imp gal)/h
FWD: More than 65(17.2 US gal, 14.3 Imp gal)/h
[12 V at 300 kPa (3.06 kg/cm
2, 43.5 psi)]
Fuel filterCartridge type
2
2-8SPECIFICATIONS AND SERVICE DATA
1. Fuel System
Page 187 of 2248
1. Fuel Tank
1. AWD MODEL
B2M0630A
1Heat sealed cover
2Fuel tank band
3Protector LH
4Protector RH
5Fuel tank
6Fuel pump gasket
7Fuel pump ASSY
8Fuel cut valve gasket
9Fuel cut valve
10Evaporation hose C
11Evaporation hose A
12Clip
13Joint pipe
14Evaporation hose B
15Evaporation pipe ASSY
16Evaporation hose D
17Clamp
18Jet pump hose A
19Fuel delivery hose A
20Fuel return hose A
21Fuel pipe ASSY
22Jet pump hose B
23Fuel delivery hose B
24Fuel return hose B
25Evaporation hose E
26Fuel sub meter gasket
27Jet pump filter
28Fuel sub meter unit
29Roll over valve
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T3: 33±10 (3.4±1.0, 25±7)
3
2-8COMPONENT PARTS
1. Fuel Tank
Page 188 of 2248
2. FWD MODEL
B2M0631A
1Heat seated cover
2Fuel tank band
3Protector
4Protector bracket
5Fuel tank
6Fuel pump gasket
7Fuel pump ASSY
8Clamp
9Clip
10Fuel delivery hose A
11Fuel return hose A
12Evaporation hose A
13Fuel pipe ASSY
14Fuel delivery hose B
15Fuel return hose B
16Evaporation hose B
17Plate
18Roll over valve
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 7.4±0.2 (0.75±0.2, 5.4±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 33±10 (3.4±1.0, 25±7)
4
2-8COMPONENT PARTS
1. Fuel Tank
Page 189 of 2248
2. Fuel Line
B2M0046A
1Clamp
2Fuel delivery hose A
3Fuel filter bracket
4Fuel filter holder
5Fuel filter cup
6Fuel filter
7Evaporation hose
8Clip
9Fuel delivery hose B
10Fuel return hose
11Air vent hose
12Canister
13Canister hose A
14Two-way valve
15Canister hose B
16Canister hose C
17Canister bracket
18Fuel pipe ASSY
5
2-8COMPONENT PARTS
2. Fuel Line
Page 190 of 2248
1. Precautions
WARNING:
Place “No fire” signs near the working area.
Disconnect ground terminal from battery.
Be careful not to spill fuel on the floor.
G2M0340
A: RELEASING OF FUEL PRESSURE
1) Take off floor mat.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Start the engine, and run it until it stalls.
5) After the engine stalls, crank it for five more seconds.
6) Turn ignition switch OFF.
G2M0340
B: DRAINING OF FUEL
1) Remove rear seat and seat back.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Release fuel pressure. <Ref. to 2-8 [W1A0].>
6
2-8SERVICE PROCEDURE
1. Precautions