SUBARU LEGACY 1995 Service Repair Manual

1. CHECK OPERATION OF SUB FAN MOTOR LO
MODE.
Check that radiator sub fan rotates at LO speed under each
condition described under LO mode operation. [K3A0].>
B2M0379A
2. CHECK POWER SUPPLY TO SUB FAN RELAY-2.
1) Turn ignition switch to OFF.
2) Disconnect connector from A/C relay holder.
3) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F29) No. 1—Body / 1 V, max.
(F29) No. 2—Body / 1 V, max.
4) Turn ignition switch to ON.
5) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F29) No. 1—Body / 10 V, or more
(F29) No. 2—Body / 10 V, or more
B2M0370A
3. CHECK SUB FAN RELAY-2.
1) Turn ignition switch to OFF.
2) Remove sub fan relay-2 from A/C relay holder.
3) Check continuity between terminals (indicated in table
below) when terminal (1) is connected to battery and ter-
minal (3) is grounded.
When current flows.Between terminals (2)
and (4)Continuity exists.
When current does not
flow.Between terminals (2)
and (4)Continuity does not
exist.
Between terminals (1)
and (3)Continuity exists.
33
2-5DIAGNOSTICS
3. Radiator Sub Fan (With A/C model only)

B2M0397A
4. CHECK HARNESS CONNECTOR BETWEEN SUB
FAN RELAY-2 AND SUB FAN MOTOR.
1) Disconnect connectors from sub fan relay-2 and sub fan
motor.
2) Measure resistance of harness connector between sub
fan relay-2 and sub fan motor.
Connector & terminal / Specified resistance:
(F29) No. 4—(F16) No. 3 / 10Ω, max.
B2M0398A
5. CHECK GROUND CIRCUIT OF SUB FAN MOTOR.
Measure resistance between sub fan motor connector and
body.
Connector & terminal / Specified resistance:
(F16) No. 1—Body / 10Ω, max.
B2M0368A
6. CHECK SUB FAN MOTOR.
1) Disconnect connector from sub fan motor.
2) Connect battery positive (+) terminal to terminals No. 2
and No.3, and connect terminal No. 1 to ground. Ensure
that fan rotates at HI speed.
34
2-5DIAGNOSTICS
3. Radiator Sub Fan (With A/C model only)

1. Collector Chamber and Intake
Manifold
B2M0338A

1Intake manifold gasket RH


2Intake manifold gasket LH


3Fuel injector pipe insulator


4Fuel injector pipe


5O-ring A


6O-ring B


7Fuel injector


8Insulator


9Fuel injector cap


10Gasket


11Engine coolant hose B


12Air by-pass hose


13Idle air control solenoid valve


14Engine coolant hose A

15Nipple (AT model)


16Plug


17PCV valve


18Purge control solenoid valve


19Nipple


20BPT


21BPT holder bracket


22Back pressure hose


23EGR vacuum hose A


24EGR vacuum pipe


25EGR vacuum hose C


26EGR valve


27Gasket


28EGR vacuum hose B

29EGR solenoid valve


30EGR pipe


31Intake manifold
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 3.4±0.5 (0.35±0.05, 2.5±0.4)
T2: 6.4±0.5 (0.65±0.05, 4.7±0.4)
T3: 16±1.5 (1.6±0.15, 11.6±1.1)
T4: 19±1 (1.9±0.1, 13.7±0.7)
T5: 19±1.5 (1.9±0.15, 13.7±1.1)
T6: 23±3 (2.3±0.3, 16.6±2.2)
T7: 25±2 (2.5±0.2, 18.1±1.4)
T8: 34±2 (3.5±0.2, 25.3±1.4)
2
2-7COMPONENT PARTS
1. Collector Chamber and Intake Manifold

2. Air Intake System
B2M0152A

1Gasket


2Throttle position sensor


3Throttle body


4Clamp


5Air intake duct


6By-pass hose
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.2±0.2 (0.22±0.02, 1.6±0.1)
T2: 22±2 (2.2±0.2, 15.9±1.4)
3
2-7COMPONENT PARTS
2. Air Intake System

3. Air Cleaner
B2M0153A

1Mass air flow sensor bracket


2Mass air flow sensor ASSY


3Air cleaner upper cover


4Air cleaner element


5Spacer


6Bush


7Clip


8Air cleaner case


9Cushion rubber

10Air intake duct


11Resonator chamber ASSY


12Clip
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 33±10 (3.4±1.0, 25±7)
4
2-7COMPONENT PARTS
3. Air Cleaner

B2M0154
1. Air Cleaner and Air Intake Duct
A: REMOVAL AND INSTALLATION
1) Loosen clamp which connect air intake duct to throttle
body and mass air flow sensor.
2) Disconnect blow-by hoses from air intake duct.
3) Remove air intake duct.
G2M0305
4) Disconnect connector from mass air flow sensor.
G2M0390
5) Remove clips of air cleaner upper cover.
6) Remove air cleaner element.
G2M0391
7) Remove air cleaner lower case.
8) Installation is in the reverse order of removal.
5
2-7SERVICE PROCEDURE
1. Air Cleaner and Air Intake Duct

B2M0154
2. Mass Air Flow Sensor
A: REMOVAL AND INSTALLATION
1) Remove air intake duct.
G2M0305
2) Disconnect connector from mass air flow sensor.
G2M0390
3) Remove air cleaner upper cover.
G2M0393
4) Remove mass air flow sensor from air cleaner upper
cover.
5) Installation is in the reverse order of removal.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
6
2-7SERVICE PROCEDURE
2. Mass Air Flow Sensor

B2M0154
3. Throttle Body
A: REMOVAL AND INSTALLATION
1) Remove air intake duct.
G2M0280
2) Disconnect accelerator cable
1.
3) Disconnect cruise control cable

2. (With cruise control
model)
B2M0155
4) Disconnect connector from throttle position sensor.
B2M0156
5) Disconnect engine coolant hoses from throttle body.
B2M0157
6) Remove bolts which install throttle body to intake mani-
fold.
7) Installation is in the reverse order of removal.
CAUTION:
Always use a new gasket.
Tightening torque:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
7
2-7SERVICE PROCEDURE
3. Throttle Body

B2M0154
4. Intake Manifold
A: REMOVAL
1) Release fuel pressure.
2) Disconnect connector from mass air flow sensor.
3) Remove air intake duct, air cleaner upper cover and air
cleaner element.
G2M0280
4) Disconnect accelerator cable
1.
5) Disconnect cruise control cable

2. (With cruise control
model)
B2M0334
6) Disconnect hoses from pressure sources switching
solenoid valve.
G2M0286
7) Remove power steering pump from bracket.
(1) Loosen lock bolt and slider bolt, and remove front
side V-belt.
B2M0340
(2) Remove pipe with bracket from intake manifold.
8
2-7SERVICE PROCEDURE
4. Intake Manifold

B2M0334
(3) Remove bolts which install power steering pump
from bracket.
B2M0029
(4) Place power steering pump on the right side wheel
apron.
B6M0160
8) Disconnect spark plug cords from ignition coil.
H2M1246
9) Disconnect engine coolant hoses from throttle body.
H2M1259A
10) Disconnect engine coolant hose
1from idle air con-
trol solenoid valve.
11) Disconnect air by-pass hose

2from idle air control
solenoid valve.
9
2-7SERVICE PROCEDURE
4. Intake Manifold