SUBARU LEGACY 1995 Service Repair Manual

1Clamp

2Adapter

3Hose bracket

4Pipe C

5Pipe D

6Cap

7Strainer

8Tank

9Oil pump

10Pulley

11Belt cover

12Bracket

13Pipe E

14Clamp plate

15Pipe F

16Universal joint

17Dust seal

18C-ring

19Oil seal

20Valve housing

21Packing

22Seal ring

23Pinion and valve ASSY

24Oil seal

25Back-up washer

26Ball bearing

27Snap ring

28Sleeve
29Spring

30Adjusting screw

31Lock nut

32Housing ASSY

33Back-up washer

34Oil seal

35Adapter

36Clamp

37Pipe A

38Pipe B

39Lock washer

40Tie-rod

41Boot

42Cotter pin

43Castle nut

44Dust seal

45Tie-rod end

46Spacer

47Circlip

48Rack stopper

49Oil seal

50Rack bushing

51O-ring

52Rack

53Piston ring

54Seal washer

55O-ring
6
4-3COMPONENT PARTS
2. Power Steering System

2. RHD MODEL
B4M0665A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 13±3 (1.3±0.3, 9.4±2.2)
T4: 15±5 (1.5±0.5, 10.8±3.6)
T5: 15.7±2.4 (1.60±0.24, 11.58±1.77)
T6: 18.1±2.5 (1.85±0.26, 13.35±1.84)
T7: 20±4 (2.0±0.4, 14±2.9)
T8: 20.1±2.5 (2.05±0.25, 14.8±1.8)
T9: 22±2 (2.2±0.2, 15.9±1.4)
T10: 24±3 (2.4±0.3, 17.4±2.2)
T11: 24.5±2.0 (2.50±0.20, 18.07±1.48)
T12: 25±5 (2.5±0.5, 18.1±3.6)
T13: 27.0±2.5 (2.75±0.26, 19.92±1.84)
T14: 59±12 (6.0±1.2, 43±9)
T15: 61±7 (6.2±0.7, 44.8±5.1)
T16: 64±10 (6.5±1.0, 47±7)
T17: 78±10 (8.0±1.0, 58±7)
T18: 83±5 (8.5±0.5, 61.5±3.6)
7
4-3COMPONENT PARTS
2. Power Steering System

1Pipe C

2Pipe D

3Cap

4Strainer

5Tank

6Pulley

7Oil pump

8Bracket

9Belt cover

10Universal joint

11Dust cover

12Valve housing

13Y-packing

14Ball bearing

15Spacer

16Pinion

17Shim

18Cotter pin

19Castle nut

20Dust seal

21Clip

22Tie-rod end

23Clip

24Boot
25Wire

26Tie-rod RH

27Lock washer

28Lock nut

29Adjusting screw

30Spring

31Sleeve

32Pipe B

33Pipe A

34Housing ASSY

35Adapter

36Clamp

37Back-up washer

38Oil seal

39Rack

40O-ring

41Oil seal

42Y-packing

43Bush

44Holder

45Tie-rod LH

46O-ring

47Seal washer
8
4-3COMPONENT PARTS
2. Power Steering System

3. Power Steering Oil Pump
B4M0123A
1Pulley

2Snap ring

3Bearing

4Oil seal

5Shaft

6Connector

7O-ring

8Spool valve
9Spring

10Front casing

11Rear cover

12Gasket

13Knock pin

14Cam ring

15Vane

16Rotor
17Side plate
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 16±2 (1.6±0.2, 11.6±1.4)
T2: 61±7 (6.2±0.7, 44.8±5.1)
T3: 74±5 (7.5±0.5, 54.2±3.6)
9
4-3COMPONENT PARTS
3. Power Steering Oil Pump

1. Supplemental Restraint System
“Airbag”
Airbag system wiring harness is routed near the steering
wheel, steering shaft and column.
WARNING:

All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuit.

Be careful not to damage Airbag system wiring har-
ness when servicing the steering wheel, steering shaft
and column.
2. Tilt Steering Column
B4M0554A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 24±3 (2.4±0.3, 17.4±2.2)
T2: 25±5 (2.5±0.5, 18.1±3.6)
A: REMOVAL
1) Disconnect battery minus terminal.
2) Lift-up vehicle.
3) Remove airbag module. (with airbag model) <Ref. to
5-5 [W3A1].>
WARNING:
Always refer to“5-5 Supplemental Restraint System”
before performing airbag module service (if so
equipped).
10
4-3SERVICE PROCEDURE
1. Supplemental Restraint System“Airbag”- 2. Tilt Steering Column

1. Supplemental Restraint System
“Airbag”
Airbag system wiring harness is routed near the steering
wheel, steering shaft and column.
WARNING:

All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuit.

Be careful not to damage Airbag system wiring har-
ness when servicing the steering wheel, steering shaft
and column.
2. Tilt Steering Column
B4M0554A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 24±3 (2.4±0.3, 17.4±2.2)
T2: 25±5 (2.5±0.5, 18.1±3.6)
A: REMOVAL
1) Disconnect battery minus terminal.
2) Lift-up vehicle.
3) Remove airbag module. (with airbag model) <Ref. to
5-5 [W3A1].>
WARNING:
Always refer to“5-5 Supplemental Restraint System”
before performing airbag module service (if so
equipped).
10
4-3SERVICE PROCEDURE
1. Supplemental Restraint System“Airbag”- 2. Tilt Steering Column

G5M0332
4) Remove steering wheel nut, then draw out steering
wheel from shaft using steering puller.
G4M0086
5) Remove universal joint bolts and then remove universal
joint.
CAUTION:
Scribe alignment marks on universal joint so that it can
be reassembled at the original serration.
6) Remove trim panel under instrument panel.
7) Disconnect connectors for ignition switch and combina-
tion switch wiring harness under instrument panel.
B4M0127A
8) Remove the two bolts under instrument panel securing
steering shaft.
9) Pull out steering shaft assembly from hole on toe board.
CAUTION:
Be sure to remove universal joint before removing
steering shaft assembly installing bolts when remov-
ing steering shaft assembly or when lowering it for
servicing of other parts.
B4M0555
B: DISASSEMBLY
Remove the four screws securing upper and lower steer-
ing column covers, and the two screws securing combina-
tion switch, then remove related parts.
NOTE:
Steering column assembly can not to be disassembled.
11
4-3SERVICE PROCEDURE
2. Tilt Steering Column

C: INSPECTION
1. BASIC INSPECTION
Clean the disassembled parts with a cloth, and check for
wear, damage, or any other faults. If necessary, repair or
replace faulty parts.
Part name Inspection Corrective action
Universal joint
Free play

Swinging torque

Yawing torque
looseness
G4M0089Standard value of universal joint free play: 0 mm (0 in)
Max. value of universal joint swinging torque:
0.3 N⋅m (0.03 kg-m, 0.2 ft-lb)
Replace if faulty.
Steering column
Overall length of steering column
Measure overall length of steering column.
Standard overall length of steering column:
B4M0129B
Replace steering column
assembly.
2. AIRBAG MODEL INSPECTION
WARNING:
For airbag module inspection procedures, refer to 5-5
[W207] and [W208].
12
4-3SERVICE PROCEDURE
2. Tilt Steering Column

B4M0555
D: ASSEMBLY
1) Insert combination switch to upper column shaft, and
install lower column cover with tilt lever held in the lowered
position. Then route ignition key harness and combination
switch harness between column cover mounting bosses.
2) Fit upper column cover to lower column cover, and
tighten combination switch and column cover.
Tightening torque:
1.2±0.2 N⋅m (0.12±0.02 kg-m, 0.9±0.1 ft-lb)
CAUTION:
Don’t overtorque screw.
E: INSTALLATION
1) Insert end of steering shaft into toe board grommet.
2) Tighten steering shaft mounting bolts under instrument
panel.
Tightening torque:
25±5 N⋅m (2.5±0.5 kg-m, 18.1±3.6 ft-lb)
3) Connect ignition and combination switch connectors
under instrument panel.
4) Connect airbag system connector at harness spool.
NOTE:
Make sure to apply double lock.
5) Install universal joint.
(1) Align bolt hole on the long yoke side of universal
joint with the cutout at the serrated section of shaft end,
and insert universal joint.
(2) Align bolt hole on the short yoke side of universal
joint with the cutout at the serrated section of gearbox
assembly. Lower universal joint completely.
(3) Temporarily tighten bolt on the short yoke side.
Raise universal joint to make sure the bolt is properly
passing through the cutout at the serrated section.
(4) Tighten bolt on the long yoke side, then that on the
short yoke side.
Tightening torque:
24±3 N⋅m (2.4±0.3 kg-m, 17.4±2.2 ft-lb)
CAUTION:

Make sure that universal joint bolts is tightened
through notch in shaft serration.

Excessively large tightening torque of universal
joint bolts may lead to heavy steering wheel operation.
Standard clearance between gearbox to DOJ:
Over 15 mm (0.59 in)
13
4-3SERVICE PROCEDURE
2. Tilt Steering Column

G5M0328
6) Align center of roll connector. (with airbag model)
<Ref. to 5-5 [W7B1].>
CAUTION:
Ensure that front wheels are set in straight-forward
direction.
7) Set steering wheel to neutral and install it onto steering
shaft.
Tightening torque:
34±5 N⋅m (3.5±0.5 kg-m, 25.3±3.6 ft-lb)
Column cover-to-steering wheel clearance:
2 — 4 mm (0.08 — 0.16 in)
CAUTION:
Insert roll connector guide pin into guide hole on lower
end of surface of steering wheel to prevent damage.
Draw out airbag system connector, horn connector
and cruise control connectors from guide hole of
steering wheel lower end. (with airbag model)
8) Install airbag module to steering wheel. (with airbag
model)
WARNING:
Always refer to 5-5 [W3B1] before performing the ser-
vice operation.
14
4-3SERVICE PROCEDURE
2. Tilt Steering Column