SUBARU LEGACY 1995 Service Repair Manual

2. Trunk Lid
B5M0366A
1Torsion bar

2Trunk lid

3Weatherstrip

4Rod

5Trunk lid lock ASSY

6Striker

7Hinge ASSY
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 14±4 (1.4±0.4, 10.1±2.9)
T2: 18±5 (1.8±0.5, 13.0±3.6)
24
5-1COMPONENT PARTS
2. Trunk Lid

3. Front Bumper
B5M0367A
1Licence plate bracket

2Bumper face

3Front bumper beam

4Bracket

5Stay

6Back beam (Front)

7E-A foam (Front)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
25
5-1COMPONENT PARTS
3. Front Bumper

4. Rear Bumper (Sedan)
B5M0368A
1Bumper beam (LWR)

2Bumper beam (UPR)

3Bracket (Side)

4Bumper surface

5E-A foam (Rear)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
26
5-1COMPONENT PARTS
4. Rear Bumper (Sedan)

5. Rear Bumper (Wagon)
B5M0369A
1Bumper beam

2Bracket (Side)

3Bumper surface

4E-A foam (Rear)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
27
5-1COMPONENT PARTS
5. Rear Bumper (Wagon)

6. Sunroof
B5M0370A
1Glass lid ASSY

2Deflector and guide rail ASSY

3Guide rail cover

4Frame ASSY

5Motor ASSY

6Drain ASSY

7Sun shade

8Drain tube

9Garnish

10Set bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.4±2.0 (0.75±0.2, 5.4±1.4)
28
5-1COMPONENT PARTS
6. Sunroof

7. Steering Support Beam
B5M0264A
1Bracket

2Steering beamTightening torque: N⋅m (kg-m, ft-lb)
T: 32±10 (3.3±1.0, 23.9±7)
29
5-1COMPONENT PARTS
7. Steering Support Beam

8. Guard Pipe
B5M0371A
1Guard pipe

2Rear floor panelTightening torque: N⋅m (kg-m, ft-lb)
T: 32±10 (3.3±1.0, 23.9±7)
30
5-1COMPONENT PARTS
8. Guard Pipe

1. Hood
The hood lock has a dual locking design which consists of
a main lock and a safety lock mechanism. When the
release knob located at the front pillar on the driver’s side
is pulled back, the main lock is released through the cable
attached to the knob.
The safety lock can be released by pushing the lever pro-
truding above the front grill while opening the hood.
G5M0137
A: REMOVAL
1. HOOD
1) Open front hood, and remove washer hose.
2) Remove attaching bolts.
3) Detach front hood from hinges.
B5M0267
2. HOOD LOCK
1) Open front hood and remove front grille.
2) Remove bolts which secure lock assembly to radiator
panel, and remove lock assembly.
3) Disconnect release cable from lock assembly.
B5M0319
3. RELEASE CABLE
1) Remove front grille.
2) Remove release cable from opener lever in passenger
compartment.
3) Remove release cable from lock assembly.
4) Remove cable clip from engine compartment.
G5M0140
B: POINTS TO CHECK
1) Check striker for bending or abnormal wear.
2) Check safety lever for improper movement.
3) Check other levers and spring for rust formation and
unsmooth movement.
31
5-1SERVICE PROCEDURE
1. Hood

G5M0141
C: INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
With buffer protruding about 18 mm (0.71 in) beyond
radiator panel, make sure that:

No clearance exists between buffer and inner hood.

Hood main lock is applied when hood is released at
a height of approximately 10 cm (3.94 in) above the
closed position.
G5M0142
NOTE:

Align the center of striker with lock during installation.
Make sure safety lever is properly caught by striker under
the hood’s own weight.

Route hood lock release cable and hold with clips.

After installing release cable, ensure it operates
smoothly.

Apply grease to sliding surfaces of parts.
B5M0268A
D: ADJUSTMENT
1) Fore-aft and left-right adjustments
Loosen striker mounting bolts and adjust fore-and-aft posi-
tion of striker.
CAUTION:
Do not adjust striker position using the lock. Doing so
may result in a misaligned front grille.
2) Up-down adjustment
Make up-and-down adjustment of striker only when hood
does not properly contact buffer or hood is not flush with
fender, or when release cable does not properly operate.
Adjustment can be made by adjusting the stroke length of
striker after lock assembly mounting screws are removed.
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5-1SERVICE PROCEDURE
1. Hood

G5M0144
2. Trunk Lid
A: REMOVAL
1. TRUNK LID
1) Open trunk lid.
2) Remove trunk lid mounting bolts and detach trunk lid
from hinges.
G5M0145
2. TORSION BAR
1) Open trunk lid. Remove torsion bars from hinge links
using ST.
ST 927780000 REMOVER
CAUTION:
Be careful because torsion bar quickly swings back
when released.
2) Remove the left and right torsion bars.
WARNING:
Be careful because trunk lid drops under its own
weight when torsion bars are removed.
G5M0146
3. TRUNK LID LOCK ASSEMBLY AND KEY
CYLINDER
1) Remove rod of lock assembly from rod holder of key
lock assembly.
2) Remove nuts which hold lock assembly and remove
lock assembly.
NOTE:

Always remove rear skirt trim panel beforehand, if so
equipped.

Be careful not to bend opener cable.
B5M0269A
3) Remove rod holder and detach key cylinder from trunk
lid.
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5-1SERVICE PROCEDURE
2. Trunk Lid