SUBARU LEGACY 1996 Service Repair Manual
Page 1351 of 2890
2. Clutch Cable
A: REMOVAL
1) Disconnect clutch cable from release lever.
B4M0160A
2) Depress clutch pedal to the floor.
3) Remove clutch cable clamp from pedal bracket.
4) Disconnect clutch cable from pedal bracket and pedal
end.
5) Remove clutch cable from body.
CAUTION:
Before removing clutch cable from toe board, remove
grommet. Slowly remove clutch cable, being careful
not to scratch it.
G4M0332
B: INSTALLATION
1) Clean clutch pedal fitting hole, and apply grease. Con-
nect clutch cable to clutch pedal.
2) Fit clutch pedal to pedal bolt, and connect clutch cable
to bracket with clamp.
3) Connect clutch cable end to pedal end.
4) Connect clutch cable from release lever.
5) Install grommet to toe board.
6) Adjustment after cable installation.
<Ref. to 4-5 [W1A2].>
15
4-5SERVICE PROCEDURE
2. Clutch Cable
Page 1352 of 2890
3. Accelerator Cable
1. LHD MODEL
B4M0768A
2. RHD MODEL
B4M0162B
16
4-5SERVICE PROCEDURE
3. Accelerator Cable
Page 1353 of 2890
A: REMOVAL
1) Disconnect accelerator cable from connector inside
engine compartment first.
G2M0280
2) Remove lock nut from accelerator cable bracket.
3) Separate accelerator cable
1from bracket, then unlock
inner cable.
4) Remove cable end from throttle cam using your finger-
tips.
CAUTION:
Be careful not to bend inner cable.
5) Disconnect cable end from accelerator cable bracket
inside driver compartment.
6) Remove clip inside engine compartment.
G4M0335
7) Working inside engine compartment, remove the casing
cap out of the toe board by turning it clockwise.
8) Pull out the cable from the toe board hole.
B: INSTALLATION
1) Installation is in the reverse order of removal proce-
dures.
CAUTION:
Be careful not to kink accelerator cable.
Make sure that holder and casing cap are securely
connected.
B4M0159A
1Casing cap
2Accelerator cable
3Toe board
4Accelerator pedal bracket
5Holder
2) Adjustment after cable installation.
<Ref. to 4-5 [W1A3].>
17
4-5SERVICE PROCEDURE
3. Accelerator Cable
Page 1354 of 2890
1. Pedal System and Control Cables
Trouble Corrective action
Excessively worn brake pedal pad Replace.
Failure of clutch and/or accelerator pedals to operate Connect cables correctly.
Stop light switch does not light up. Adjust position of stop light switch.
Stop light switch is not smooth and/or stroke is not correct. Replace.
Insufficient pedal play Adjust pedal play.
Clutch and/or brake pedal free play insufficient Adjust pedal free play.
Maladjustment of brake pedal or booster push rod Inspect and adjust.
Excessively worn and damaged pedal shaft and/or bushing Replace bushing and/or shaft with new one.
18
4-5DIAGNOSTICS
1. Pedal System and Control Cables
Page 1355 of 2890
1. Heater System
A: SPECIFICATIONS
ItemSpecifications
Condition
LHD model RHD model
Heating capacity4.652 kW (4,000 kcal/h, 15,872 BTU/h) or more ...
When 300 m
3(10,593 cu ft)/hMode
selector
switch: HEAT
Te m p .
control
lever: FULL HOT
Temperature
difference
between
hot water
and inlet air:65°C
(149°F)
Hot water
flow rate: 360(95.1
US gal, 79.2
Imp gal)/h
Air flow rate 300 m
3(10,593 cu ft)/h 280 m3(9,887 cu ft)/hHeat mode (FRESH), FULL
HOT at 12.5 V
Max air flow rate 510 m
3(18,008 cu ft)/h 480 m3(16,949 cu ft)/hTemperature
control
lever: FULL COLD
Blower fan
speed: 4th position
RECIRC
switch
position: RECIRC
Heater core size
(height x length x width x
thickness)193.5 x 152.0 x 25.0 x 0.9 mm
(7.62 x 5.98 x 0.984 x 0.035 in)159.5 x 180 x 32.0 x 1.0 mm
(6.28 x 7.09 x 1.26 x 0.039 in)—
Blower
motorType Magnet motor 230 W or less Magnet motor 220 W or less at 12 V
Fan type and size
(diameter x width)Sirocco fan type
150 x 75 mm (5.91 x 2.95 in)Sirocco fan type
140 x 65 mm (5.51 x 2.56 in)—
2
4-6SPECIFICATIONS AND SERVICE DATA
1. Heater System
Page 1356 of 2890
1. Heater System
1. LHD MODEL
B4M0368A
1Intake unit
2Grommet
3Hose (Inlet)
4Hose (Outlet)
5Heater duct
6Clamp
7Grommet
8Heater unit
9Rear heater duct
10Resistor
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96 (0.750±0.200, 5.421±1.446)
3
4-6COMPONENT PARTS
1. Heater System
Page 1357 of 2890
2. RHD MODEL
B4M0678A
1Intake unit
2Hose (Inlet)
3Hose (Outlet)
4Clamp
5Grommet
6Heater unit
7Rear heater duct
8Band
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96 (0.750±0.200, 5.421±1.446)
4
4-6COMPONENT PARTS
1. Heater System
Page 1358 of 2890
2. Heater Unit
1. LHD MODEL
G4M0551
1Vent lever
2Side link
3DEF. lever
4Heater case upper
5Heater grommet
6Heater core
7Mix door
8Heater case lower
9Mix rod
10Mix link
11Mix lever
12Foot duct (RH)
13Foot duct (CTR)
14Foot duct (LH)
15Foot lever lower
16Foot door
17Vent door
18DEF. door
19Foot lever upper
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
5
4-6COMPONENT PARTS
2. Heater Unit
Page 1359 of 2890
2. RHD MODEL
B4M0055A
1Heater core
2DEF. door
3Case (Upper)
4Case (Top)
5Mode door motor
6Heater duct (RH)
7Case (Lower)
8Mix door
9Heater duct (LH)
10Heater door
11Vent. door
6
4-6COMPONENT PARTS
2. Heater Unit
Page 1360 of 2890
3. Intake Unit
1. LHD MODEL
G4M0920
1Intake unit case upper
2Lever (A)
3Link
4Door (A)
5Bell mouth-intake
6Intake unit case lower
7Blower motor ASSY
8Hose
9Actuator rod
10Actuator motor
11Actuator bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
7
4-6COMPONENT PARTS
3. Intake Unit