console SUBARU LEGACY 1997 Service Repair Manual

BRAKES
[ABS
5
.3i
TYPE]
IT8Y3J4-4d

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

`G/

Tn]
1
Mark

~-ABSCM&HlU
g4M1248A

P11

2
1

D

+V-

B4M0911
B

8YI
CHECK

TURNING

LL
FOUR
WHEELS
FOR
FREE

CHECK
:
Have
the
wheels
been
turned
freely
suchas

when
the
vehicle
is
lifted
up,
or
operatedon
a
rolling
road?

The
ABS
is
normal
.
Erase
the
trouble
code
.

Go
to
step
8Y2
.

CHECK
SPECIFICATIONS
OF
ABSCM&HIU
.

Check
specifications
of
the
mark
to
the
ABSCM&H/U
.

Mark
Model

C3
AWD
AT

C4
AWD
MT

1
'
he
an
dRSCM
fnr
dWn
MAIIPI
inciallprl
nna
FWD
model?

CAUTION
:

Be
sure
to
turn
ignition
switch
to
OFF
when
removing

ABSCM&H/U
.

,rES
:
Replace
ABSCM&H/U
.

No
:
Go
to
step
8Y3
.

18Y3
I
CHECK
INPUT
VOLTAGEOF
G
SENSOR
.

1)
Turn
ignition
switch
to
OFF
.

2)
Remove
console
box
.

3)
Disconnect
G
sensor
from
body
.
(Do
not
disconnect

connector
.)

4)
Turn
ignition
switch
to
ON
.

5)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector
&
terminal
(P11)
No
.
1
(+)
-
No
.
3
(
)
:

CHECK
:
Is
thevoltage
between
4
.75
and
5
.25
V?

Go
to
step
8Y4
.

No
:
Repair
harness/connector
between
G
sensor
and

ABSCM&H/U
.

85

4-4d
[T70AG15]
BRAKES
[ABS
5
.3i
TYPE]

10
.
Diagnostics
Chart
with
Select
Monitor

V_

B4MO91
1
B

1
2
3
4
567
89
1011
131415
1017118119120121
23
242526
8
301

D

S2
B4M
1261
A

I
10AG15
1
CHECK
INPUT
VOLTAGE
OF
G
SENSOR
.

1)
Turn
ignition
switch
to
OFF
.

2)
Remove
console
box
.

3)
Disconnect
G
sensor
from
body
.
(Do
not
disconnect

connector
.)

4)
Turn
ignition
switch
to
ON
.

5)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector
&
terminal

(P11)
No
.
i
(+)
-
No
.
3
(
)
:

CHECK
:
Is
the
voltage
between
4
.75
and
5
.25
V?

Go
to
step
10AG16
.

No
:
Repair
harness/connector
between
G
sensor
and

ABSCM&H/U
.

10AG16

I
P
UT
HARNESS
ANDUGROUND
HA
NESS
.T

1)
Turn
ignition
switch
to
OFF
.

2)
Disconnect
connector
from
ABSCM&H/U
.

3)
Measure
resistance
between
ABSCM&H/U
connector

terminals
.

Connector
&
terminal

(F49)
No
.
30
-
No
.
28
:

CHECK
:
Is
the
resistance
between
4
.3
and
4
.9
kS2?

,res
:
Go
to
step
10AG17
.

No
:
Repair
harness/connector
between
G
sensor
and

ABSCM&H/U
.

190

BRAKES
[ABS
5
.31
TYPE]
(T10AH3]
4-4d

10
.
Diagnostics
Chart
withSelect
Monitor

G-SENS
(F
10)

2
.30
V

sannos271

F49

1
23
4
5
6
.1
7
1
8
1
9
01112131415
16171
192C
12
2324
2526
728293031
11

D

_
V
B4M1263A

I10AH1
CHECK
OUTPUT

(SELECT
MONITORF

G
SENSOR
USING

1)
Press
[F],
[1]
and
[0]
on
the
select
monitor
.

2)
Read
the
select
monitor
display
.

CHECK
;
Is
theindicated
reading
between
2
.1
and
2
.5

V
when
the
G
sensor
is
in
horizontal
posi-

tion?

Replace
ABSCM&H/U
.

No
:
Go
tostep
10AH2
.

1
10AH2
I
CHECK
BATTERY
SHORT
OF
HARNESS
.

1)
Turn
ignition
switch
to
OFF
.

2)
Remove
console
box
.

3)
Disconnect
connector
from
G
sensor
.

4)
Disconnect
connector
from
ABSCM&H/U
.

5)
Measure
voltage
between
ABSCM&H/U
connector
and

chassis
ground
.

Connector
&
terminal

(F49)
No
.
6
(+)
-
Chassis
ground
(
)
:

CHECK
;
Is
thevoltage
less
than1
V?

Go
tostep
10AH3
.

No
:
Repair
harness
between
G
sensor
and

ABSCM&H/U
.
1
10AH3
I
CHECK
BATTERY
SHORT
OFHARNESS
.

1)
Turn
ignition
switch
to
ON
.

2)
Measure
voltage
between
ABSCM&H/U
connector
and

chassis
ground
.

Connector
&
terminal
(F49)
No
.
6
(+)
-
Chassis
ground
(
)
:

CHECK
;
Is
the
voltage
less
than
1
V?
vES
:
Go
tostep
10AH4
.

No
:
Repair
harness
between
G
sensor
and

ABSCM&H/U
.

195

BRAKES
[ABS
5
.3i
TYPE]
[T10AI9]
4-4d

10
.
DiagnosticsChart
with
Select
Monitor

saMOS1s

Front
`
'--"~°°u-~
'

-'

0

B4M0917A

0

Front

Y-'
-
rm~mnm,-,
\

B4M0918A

110A17CHECK
G
SENSOR
.

1)
Remove
console
box
.

2)
Remove
G
sensor
from
vehicle
.

3)
Connect
connector
to
G
sensor
.

4)
Connect
connector
to
ABSCM&H/U
.

5)
Turn
ignition
switch
to
ON
.

6)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector&
terminal

(P11)
No
.
2
(+)
-
No
.
1(
)
:

CHECK
:
Is
thevoltage
between
2
.1
and
2
.5
V
when
G

sensor
is
horizontal?

,rES
:
Go
to
step
10A18
.

No
:
Replace
G
sensor
.

10A18
CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(R70)
No
.
2
(+)
-
No
.
1
(
)
:

CHECK
:
Is
thevoltage
between
3
.7
and
4
.1
V
when
G

sensor
is
inclined
forwards
to
90°?

Go
to
step
10A19
.

No
:
Replace
G
sensor
.

10A19
CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(R70)
No
.
2
(+)
-
No
.
1(
)
:

CHECK
;
Is
thevoltage
between
0
.5
and
0
.9
V
when
G

sensor
is
inclined
backwards
to
90°?

Go
to
step
10A110
.

No
:
Replace
G
sensor
.

201

BRAKES
[ABS
5
.3i
TYPE]
[T10AJ4]
4-4d

10
.
Diagnostics
Chart
with
Select
Monitor

G-SENS
(F
10)

2
.30
v

B4M0927
I

Front

r

0

B4M0917A

0

Front

a
B4M0918A

I10AJ1
CHECK
(
TURN
NG

LL
FOUR
WHEELS
FOR
FREE

CHECK
:
Have
the
wheels
been
turned
freely
such
as

when
the
vehicle
is
lifted
up,
or
operatedon
a
rolling
road?

,rES
:
The
ABS
is
normal
.
Erase
the
trouble
code
.

No
:
Go
to
step
10AJ2
.

J2
CHECK
OUTPUT

I
SEL
CT
MONITORF

G
SENSOR
USING

1)
Press
[F],
[1]
and
[0]
on
the
select
monitor
.

2)
Read
the
select
monitor
display
.

CHECK
:
Is
theindicated
reading
between
2
.1
and
2
.5

Vwhen
the
vehicle
is
in
horizontalposition?

ves
:
Go
to
step
10AJ3
.

No
:
Go
to
step
10AJ8
.

I10AJ3
CHECK
OUTPUT

(SELECT
MONITORF

G
SENSOR
USING

1)
Turn
ignition
switchto
OFF
.

2)
Remove
console
box
.

3)
Remove
G
sensorfrom
vehicle
.
(Do
notdisconnect

connector
.)

4)
Turn
ignition
switch
to
ON
.

5)
Press
[F],
[1]
and
[0]
on
the
select
monitor
.

6)
Read
the
select
monitor
display
.

CHECK
;
Is
theindicated
reading
between
3
.7
and
4
.1

V
when
G
sensor
is
inclined
forwards
to
90°?

Go
to
step
10AJ4
.

No
:
Replace
G
sensor
.

I10AJ4
CHECK
OUTPUT

I
SELECT
MONITOR

F
G
SENSOR
USING

Read
the
select
monitor
display
.

CHECK
:
Is
theindicated
reading
between
0
.5
and
0
.9

Vwhen
G
sensor
is
inclined
backwards
to

90°?

vES
:
Go
to
step
10AJ5
.

No
:
Replace
G
sensor
.

205

BRAKES
[ABS
5
.31
TYPE]
[T10AJ11]
4-4d

10
.
Diagnostics
Chart
withSelect
Monitor

B4M0915

Front
\

0

84M0917A

0

Front

r
--

B4M0918A

1
10AJ9
I
CHECKG
SENSOR
.

1)
Remove
console
box
.

2)
Remove
G
sensorfrom
vehicle
.

3)
Connect
connector
to
G
sensor
.

4)
Connect
connector
to
ABSCM&H/U
.

5)
Turn
ignition
switch
to
ON
.

6)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector
&
terminal
(P11)
No
.
2
(+)
-
No
.
1
(-)
:

CHECK
;
Is
thevoltage
between
2
.1
and
2
.5
V
when
G

sensor
is
horizontal?

vES
:
Go
to
step
10AJ10
.

No
:
Replace
G
sensor
.
I
10AJ10
1
CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(P11)
No
.
2
(+)
-
No
.
1
(-)
:

CHECK
;
Is
thevoltage
between
3
.7
and
4
.1
V
when
G

sensor
is
inclined
forwards
to
90°?

Go
to
step
10AJ11
.

No
:
Replace
G
sensor
.

I10AJ77
(CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(P11)
No
.
2
(+)
-
No
.
1
(
)
:

CHECK
:
Is
thevoltage
between
0
.5
and
0
.9
V
when
G

sensor
is
inclined
backwards
to
90°?

,rES
:
Go
to
step
10AJ12
.

No
:
Replace
G
sensor
.

207

1. Manual Transmission
1. AWD MODEL
B3M0607A

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush (Shift lever)


12Cushion rubber


13Bush (Stay rear)


14Joint

15Rod


16Bracket


17Spring


18Washer


19Stay


20Bush (Stay front)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 24.5±2 (2.50±0.20, 18.07±1.48)
2
3-3COMPONENT PARTS
1. Manual Transmission

2. FWD MODEL
B3M0606A

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush (Shift lever)


12Cushion rubber


13Bush (Stay rear)


14Joint

15Rod


16Bracket


17Spring


18Stay


19Bush (Stay front)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 29±5 (3.0±0.5, 21.7±3.6)
3
3-3COMPONENT PARTS
1. Manual Transmission

1. Manual Transmission
A: REMOVAL
1) Remove console box. <Ref. to 5-4 [W1A0].>
B3M0615
2) Remove boot plate from the body.
G3M0680
3) Remove the spring between the joint and bracket.
G3M0681
4) Remove stay from bracket.
B3M0616A
5) Remove rod from joint.
6
3-3SERVICE PROCEDURE
1. Manual Transmission

B3M0010
E: INSTALLATION
1) Put into gearshift lever from passenger compartment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. <Ref. to 5-4
[W1B0].>
G3M0684
4) Mount cushion rubber on the body.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
B3M0616A
5) Connect rod to the joint.
Tightening torque:
FWD model
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0681
6) Connect stay to the bracket.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
7) Install the exhaust cover.
10
3-3SERVICE PROCEDURE
1. Manual Transmission