roof rack SUBARU LEGACY 1997 Service Repair Manual

3. Front Bumper (Except outback with
step roof)
B5M0367A
1Licence plate bracket

2Bumper face

3Front bumper beam

4Bracket

5Stay

6Back beam (Front)

7E-A foam (Front)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
25
5-1COMPONENT PARTS
3. Front Bumper (Except outback with step roof)

6. Sunroof
B5M0370A
1Glass lid ASSY

2Deflector and guide rail ASSY

3Guide rail cover

4Frame ASSY

5Motor ASSY

6Drain ASSY

7Sun shade

8Drain tube

9Garnish

10Set bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.4±2.0 (0.75±0.2, 5.4±1.4)
28
5-1COMPONENT PARTS
6. Sunroof

9. Front Bumper (Outback with step
roof)
B5M0404A
1Bumper face

2Front bumper beam

3Bracket

4Stay

5Back beam (Front)

6E-A foam (Front)

7Holder

8Back beam bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
31
5-1COMPONENT PARTS
9. Front Bumper (Outback with step roof)

10. Rear Bumper (Outback with step
roof)
B5M0405A
1Bumper beam

2Bracket (Side)

3Bumper surface

4E-A foam (Rear)

5Lower bracket (Side)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
32
5-1COMPONENT PARTS
10. Rear Bumper (Outback with step roof)

B5M0304
15. Roof Rack (Wagon only, if
equipped)
A: REMOVAL
1) Remove roof trim, rear quarter trim, pillar trim, etc.

2) Remove flange bolts.
3) Remove flange nuts.
4) Remove roof rail.
B: INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
To prevent deformation, be sure to install roof rail in
steps 4), 3), 2) and 1), in that order.
B5M0307A
16. Sunroof
A: REMOVAL
1. GLASS LID ASSEMBLY
1) Completely open sun shade. (Push it back far.)
2) Remove a clip and detach guide rail cover.
3) Remove six nuts from the left and right lid bracket.
4) Working inside, slightly raise glass lid assembly until it
is disengaged from lid bracket.
5) Hold both ends of glass lid assembly and remove it at
an angle.
B5M0308B
2. SUNROOF MOTOR AND RELAY
1) Remove center pillar trim upper.
2) Remove front pillar trim upper.
3) Remove assist grip on left side.
4) Remove sunvisor with hook.
5) Remove sunroof switch.
6) Remove rearview mirror.
7) While rolling up roof trim, disconnect harness clips and
connector.
8) While rolling up roof trim, remove spot lamp bracket and
sunroof motor.
56
5-1SERVICE PROCEDURE
15. Roof Rack (Wagon only, if equipped) - 16. Sunroof

B5M0304
15. Roof Rack (Wagon only, if
equipped)
A: REMOVAL
1) Remove roof trim, rear quarter trim, pillar trim, etc.

2) Remove flange bolts.
3) Remove flange nuts.
4) Remove roof rail.
B: INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
To prevent deformation, be sure to install roof rail in
steps 4), 3), 2) and 1), in that order.
B5M0307A
16. Sunroof
A: REMOVAL
1. GLASS LID ASSEMBLY
1) Completely open sun shade. (Push it back far.)
2) Remove a clip and detach guide rail cover.
3) Remove six nuts from the left and right lid bracket.
4) Working inside, slightly raise glass lid assembly until it
is disengaged from lid bracket.
5) Hold both ends of glass lid assembly and remove it at
an angle.
B5M0308B
2. SUNROOF MOTOR AND RELAY
1) Remove center pillar trim upper.
2) Remove front pillar trim upper.
3) Remove assist grip on left side.
4) Remove sunvisor with hook.
5) Remove sunroof switch.
6) Remove rearview mirror.
7) While rolling up roof trim, disconnect harness clips and
connector.
8) While rolling up roof trim, remove spot lamp bracket and
sunroof motor.
56
5-1SERVICE PROCEDURE
15. Roof Rack (Wagon only, if equipped) - 16. Sunroof

B5M0310A
3. SUNROOF FRAME
1) Remove sunroof switch, center and rear room lamps.
2) Remove roof trim, rear quarter trim, pillar trim, etc.

3) Remove glass lid assembly.
4) Remove two harness support clips.
G5M0205
5) Disconnect harness clips and connector of sunroof
motor.
6) Disconnect front and rear drain tubes.
CAUTION:
When installing drain tube, insert it securely into drain
pipe.
Length A:
15 mm (0.59 in) or more
B5M0312
7) Remove eight nuts.
B5M0382A
8) Remove set bracket mounting bolts.
9) Remove sunroof frame.
B: INSTALLATION
Installation is in the reverse order of removal.
57
5-1SERVICE PROCEDURE
16. Sunroof

B5M0314B
B5M0315B
C: ADJUSTMENTS
1. ALIGNMENT OF HEIGHT BETWEEN GLASS LID
ASSEMBLY AND ROOF PANEL
1) Remove guide rail cover.
2) Loosen nuts and adjust height by adding (Max: two
pieces) and extracting (Max: one piece) shim(s) (Standard:
one piece) between glass lid assembly and lid bracket.
Difference in height between glass lid assembly and
roof panel:
0±0.5 mm (0±0.020 in)
B5M0316A
2. ALIGNMENT OF GLASS LID ASSEMBLY WITH
ROOF PANEL
1) Remove guide rail cover.
2) Loosen nuts and move glass lid assembly to either side
to adjust front, rear, right, and left side partitions.
Partition clearance:
7.0±0.5 mm (0.276±0.020 in)
B5M0317
3. CHECKING FOR MOVEMENT OF GLASS LID
ASSEMBLY ITSELF
1) Before installing sunroof motor, check glass lid assem-
bly for movement.
2) Place a cloth on glass lid assembly and sun shade, and
attach a spring scale to glass lid assembly edge using the
cloth.
3) Pull spring scale to measure force required to move
glass lid assembly.
Force required to move glass lid assembly and sun
shade trim:
Less than 196 N (20 kg, 44 lb)
Considerable effort is required to start glass lid assembly
moving, so take scale reading while glass lid assembly is
moving smoothly.
4) If force required exceeds specifications, check the fol-
lowing points:

Glass lid assembly, sun shade and deflector and guide
rail assembly for improper installation

Cable for seizure
58
5-1SERVICE PROCEDURE
16. Sunroof