fog SUZUKI GRAND VITARA 1999 2.G Service Workshop Manual

YH4
GRAND
VITARA
1. Blower motor main relay
2. Blower motor
3. Blower motor resistor
4. Blower motor switch
5. A / C controller
6. ECM
7. Heater mode control switch
8. Evaporator temperature sensor
9. Refrigerant pressure switch10. Compressor relay
11. Compressor
12. Condenser cooling fan relay
13. Condenser cooling fan
14. Fuse box
15. A / C fuse 25 A
16. Ignition switch
17. Main fuse box
18. Battery main fuse 80 A19. Battery
20. Generator
21. Ignition main fuse 60 A
22. Heater/A/C main fuse 60 A
23. Ignition / meter fuse 20 A
24. Rear defogger fuse 15 A
25. Heater fuse 30 A
26. Compressor thermal switch
(only IWATA production vehicle)
FOR LH VEHICLE
1B-16 AIR CONDITIONING (OPTIONAL)
WIRING CIRCUIT

YH4
GRAND
VITARA
AIR CONDITIONING (OPTIONAL) 1B-17
1. Blower motor main relay
2. Blower motor
3. Blower motor resistor
4. Blower motor switch
5. A / C controller
6. ECM
7. Heater mode control switch
8. Evaporator temperature sensor
9. Refrigerant pressure switch
FOR RH VEHICLE
10. Compressor relay
11. Compressor
12. Condenser cooling fan relay
13. Condenser cooling fan
14. Fuse box
15. A / C fuse 25 A
16. Ignition switch
17. Main fuse box
18. Battery main fuse 80 A19. Battery
20. Generator
21. Ignition main fuse 60 A
22. Heater/A/C main fuse 60 A
23. Ignition / meter fuse 20 A
24. Rear defogger fuse 15 A
25. Heater fuse 30 A
26. Compressor thermal switch
(only IWATA production vehicle)

YH4
GRAND
VITARA
SYSTEM CIRCUIT
A. To heater fuse
B. To rear defogger fuse
C. To ignition / meter fuse
D. To A / C fuse
E. Only LH vehicle1. Blower motor relay
2. Blower motor
3. Blower motor switch
4. A / C switch
5. Deflloster position switch
6. Deflloster / foot position switch7. Dual pressure (refrigerant
pressure) switch
8. A / C thermistor (evaporator
temperature sensor)
9. Compressor relay
10. Compressor11. Condenser fan motor relay
12. Condenser fan motor
13. A / C controller
14. ECM
15. Compressor thermal switch
(only IWATA production vehicle)
TERMINAL ARRANGEMENT OF A / C CONTROLLER
TERMINAL ARRANGEMENT OF ECM FOR G16, J20 ENGINE
TERMINAL ARRANGEMENT OF ECM FOR H25 ENGINE
H25 engine
E61-27
G16, J20
engines
E61-8
H25 engine
E61-28
G16, J20
engines
E61-17
1919
19H25 engine
E61-5
G16, J20
engines
E61-22
AIR CONDITIONING (OPTIONAL) 1B-19

YH4
GRAND
VITARA
8B
LIGHTING SYSTEM 8B-1
SECTION 8B
LIGHTING SYSTEM
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS
GENERAL DESCRIPTION8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cautions in Servicing8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols and Marks8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Color Symbols8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Joint Connector8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Box and Relay8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Diagram8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlights8B- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight with Leveling System (If Equipped) 8B- 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS8B- 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlights8B- 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlights with Leveling System (If Equipped) 8B- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal and Hazard Warning Lights 8B- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearance, Tail and License Plate Lights 8B- 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Back-up Lights8B- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Lights8B- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Fog Light (If Equipped)8B- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lights8B- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE8B- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlights8B- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlights with Leveling System (If Equipped) 8B- 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal and Hazard Warning Lights 8B- 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Fog Light (If Equipped)8B-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

YH4
GRAND
VITARA
LIGHTING SYSTEM 8B-5
CLEARANCE, TAIL AND LICENCE PLATE LIGHTS
TroublePossible causeCorrection
All lights do not light
ªTAILº fuse blown

Lighting switch faulty

Wiring or grounding faultyReplace fuse to check for short
Replace switch
Repair
Some lights do not light
up
Bulb(s) blown

Wiring or grounding faultyReplace bulb(s)
Repair
BACK-UP LIGHTS
TroublePossible causeCorrection
Back-up lights do not
light
ªTURN / BACKº fuse blown (Hard Top Model)
ªTRNº fuse blown (Canvas Top Model)

Bulb blown

 
  
 switch faulty

Wiring or grounding faultyReplace fuse to check for short
Replace bulb
Replace switch
Repair
Back-up lights remains
ON
Back-up light switch or shift switch faulty

Wiring or grounding faultyReplace switch
Repair
BRAKE LIGHTS
TroublePossible causeCorrection
Brake lights do not light
up
ªSTOP / HORNº fuse blown (Hard Top
Model)
ªSTPº fuse blown (Canvas Top Model)

Bulb(s) blown

Brake light switch faulty

Wiring or grounding faultyReplace fuse to check for short
Replace bulb(s)
Adjust or replace switch
Repair
Brake lights stay on
Brake light switch faultyAdjust or replace switch
Only one light does not
light
Bulb blown

Wiring or grounding faultyReplace bulb
Repair
REAR FOG LIGHT (IF EQUIPPED)
TroublePossible causeCorrection
Rear fog light does not
come on
ªFOGº fuse blown

Rear fog light switch faulty

Lighting switch faulty

Wiring or grounding faulty

Bulb blownReplace fuse to check for short
Replace fog light switch
Replace switch
Repair
Replace bulb
INTERIOR LIGHTS
TroublePossible causeCorrection
Interior light (s) does (do)
not light up
Bulb(s) blown

ªDOMEº fuse blown (Hard Top Model)
ªDOMº fuse blown (Canvas Top Model)

Wiring or grounding faulty

Door switch faulty

Interior light switch faultyReplace bulb(s)
Replace fuse to check for short
Repair
Replace switch
Replace light assy
Front spot lights do not
light up
Bulb(s) blown

Wiring or grounding faulty

Spot light switch faultyReplace bulb(s)
Repair
Replace light assy

YH4
GRAND
VITARA
LIGHTING SYSTEM 8B-11
REAR FOG LIGHT (IF EQUIPPED)
REAR FOG LIGHT SWITCH
INSPECTION
Check for continuity between terminals at each switch position
shown below. Hold the switch button (ON or OFF) pushed in during
checking switch.
NOTE:
Rear fog light lights up only when headlights (low or high
beams) or front fog lights (if equipped) are ON.
Rear fog lights turns OFF automatically when headlights or
front lights are turned OFF.

YH4
GRAND
VITARA
8D
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-1
GENERAL DESCRIPTION8D- 2 . . . . . . . . . . . . . .
Cautions in Servicing 8D- 2. . . . . . . . . . . . . . . . .
Symbols and Marks 8D- 2. . . . . . . . . . . . . . . . . . .
Wiring Color Symbols 8D- 2. . . . . . . . . . . . . . . . .
Abbreviations 8D- 2. . . . . . . . . . . . . . . . . . . . . . . .
Joint Connector 8D- 2. . . . . . . . . . . . . . . . . . . . . .
Fuse Box and Relay 8D- 2. . . . . . . . . . . . . . . . . .
Power Supply Diagram 8D- 2. . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 2. . . . . . . . .
Front Wiper and Washer 8D- 2. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D- 3.
Power Door Lock and Keyless Entry
(If Equipped) System 8D- 4. . . . . . . . . . . . . . . .
DIAGNOSIS8D- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 5. . . . . . . . .
Front Wiper and Washer 8D- 5. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D- 5.
Rear Window Defogger (If Equipped) 8D- 5. . .
Power Window Control System 8D- 5. . . . . . . . .
Power Door Lock System (If Keyless
Entry is not Equipped) 8D- 6. . . . . . . . . . . . . . . Power Door Lock and Keyless Entry
System (If Keyless Entry is Equipped) 8D- 7. .
Power Door Mirror Control System 8D- 8. . . . . .
Door Mirror Heater (If Equipped) 8D- 8. . . . . . . .
Power Sliding Roof (If Equipped) 8D- 8. . . . . . .
Front Seat Heater (If Equipped) 8D- 8. . . . . . . .
ON-VEHICLE SERVICE8D- 9 . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 9. . . . . . . . .
Front Wiper and Washer 8D- 9. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D-13.
Rear Window Defogger (If Equipped) 8D-16. . .
Power Window Control System 8D-18. . . . . . . . .
Power Door Lock System (If Keyless
Entry is not Equipped) 8D-20. . . . . . . . . . . . . . .
Power Door Lock and Keyless Entry
System (If Keyless Entry is Equipped) 8D-23. .
Power Door Mirror Control System 8D-30. . . . . .
Door Mirror Heater (If Equipped) 8D-31. . . . . . . .
Power Sliding Roof (If Equipped) 8D-32. . . . . . .
Front Seat Heater (If Equipped) 8D-33. . . . . . . .
SECTION 8D
WINDOWS, MIRRORS, SECURITY AND LOCKS
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS

YH4
GRAND
VITARA
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-5
DIAGNOSIS
NOTE:
Fuse name (ª º) in the table below is shown on the fuse box cover (Hard Top Model) or the junction box
(Canvas Top Model).
WINDSHIELD WIPER AND WASHER
FRONT WIPER AND WASHER
REAR WIPER AND WASHER (IF EQUIPPED)
TroublePossible causeCorrection
Wiper malfunctions
ªWIPER / WASHERº fuse blown (Hard Top
Model)
ªWIPº fuse blown (Canvas Top Model)

Wiper motor faulty

Wiper switch faulty

Wiring or grounding faultyReplace fuse to check for short
Replace motor
Replace switch
Repair
Washer malfunctions
Washer hose or nozzle clogged

ªWIPER / WASHERº fuse blown (Hard Top
Model)
ªWIPº fuse blown (Canvas Top Model)

Washer motor faulty

Washer switch faulty

Wiring faultyClean or repair clogged hose or
nozzle
Replace fuse to check for short
Replace motor
Replace switch
Repair
REAR WINDOW DEFOGGER (IF EQUIPPED)
TroublePossible causeCorrection
Defogger does not work
ªREAR DEFGº fuse blown

Defogger switch faulty

Defogger heat wire faulty

Wiring or grounding faultyReplace fuse to check for short
Replace switch
Repair heat wire
Repair
POWER WINDOW CONTROL SYSTEM
TroublePossible causeCorrection
All power windows do not
operate
ªPOWER WINDOWº fuse blown (Hard Top
Model)
ªP / Wº fuse blown (Canvas Top Model)

Ignition switch faulty

Wiring or grounding faultyReplace fuse to check for short
Replace switch
Repair
Only one power window
does not operate
Power window switch (main or sub) faulty

Power window motor faulty

Window lock switch faulty

Wiring or grounding faultyReplace switch
Replace motor
Replace switch
Repair

YH4
GRAND
VITARA
1. Heat wire
2. Tin foil
3. Tester probe
1. VoltmeterAt center
Good
Broken
wire
broken
wire
8D-16 WINDOWS, MIRRORS, SECURITY AND LOCKS
REAR WINDOW DEFOGGER (IF EQUIPPED)
INSPECTION
DEFOGGER SWITCH
Check for continuity between terminals at each switch position as
shown below.
If check result is not as specified, replace switch.
DEFOGGER WIRE
NOTE:

When cleaning rear window glass, use a dry cloth to wipe it
along wire direction.

When cleaning glass, do not use detergent or abrasive-con-
taining glass cleaner.

When measuring wire voltage, use a tester with negative
probe wrapped with a tin foil which should be held down on
wire by finger pressure.
1) Checking wire damage
a. Turn main switch ON.
b. Turn defogger switch ON.
c. Use a voltmeter to check voltage at the center of each heat
wire, as shown.
Voltage
Criteria
Approx. 5 VGood (No break in wire)
Approx. 10 V or 0 VBroken wire
If measured voltage is 10 V, wire must be damaged between
its center and positive end. If voltage is zero, wire must be
damaged between its center and ground.

YH4
GRAND
VITARA
1. Masking tape
2. Wood spatula
3. Broken wire
4. Repair agent
Several volts
0 volt
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-17
2) Locating damage in wire
a. Touch voltmeter positive (+) lead to heat wire positive termi-
nal end.
b. Touch voltmeter negative (±) lead with a foil strip to heat wire
positive terminal end, then move it along wire to the negative
terminal end.
c. The place where voltmeter fluctuates from zero to several
volts is where there is damage.
NOTE:
If heat wire is free from damage, voltmeter should indicate
12 V at heat wire positive terminal end and its indication
should decrease gradually toward zero at the other terminal
(ground).
REPAIR
DEFOGGER CIRCUIT
1) Use white gasoline for cleaning.
2) Apply masking tape at both upper and lower sides of heat wire
to be repaired.
3) Apply commercially-available repair agent with a fine-tip brush.
4) Two to three minutes later, remove masking tapes previously
applied.
5) Leave repaired heat wire as it is for at least 24 hours before oper-
ating defogger again.