dtc SUZUKI GRAND VITARA 2000 2.G Service Owner's Manual

YH4
GRAND
VITARA
7B1
AUTOMATIC TRANSMISSION (4 A / T) 7B1-1
GENERAL DESCRIPTION7B1- 3 . . . . . . . . . . . . . .
CLUTCH / BRAKE FUNCTIONS 7B1- 5. . . . . . . . .
TABLE OF COMPONENT OPERATION 7B1- 6. . .
ELECTRONIC SHIFT CONTROL
SYSTEM 7B1- 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC TRANSMISSION
DIAGNOSIS7B1-17 . . . . . . . . . . . . . . . . . . . . . . . . . .
PRECAUTION IN DIAGNOSING
TROUBLE 7B1-20. . . . . . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC TRANSMISSION
DIAGNOSTIC FLOW TABLE 7B1-21. . . . . . . . . .
Customer Problem Inspection Form 7B1-23. . .
Malfunction Indicator lamp (MIL)
Check 7B1-24. . . . . . . . . . . . . . . . . . . . . . . . . . .
ªO / D OFFº Lamp Check 7B1-24. . . . . . . . . . . . .
ªPOWERº Lamp Check 7B1-24. . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC)
Check 7B1-24. . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC)
Clearance 7B1-24. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) Table7B1-24 . . .
Fail-Safe Table 7B1-25. . . . . . . . . . . . . . . . . . . . .
Visual Inspection 7B1-26. . . . . . . . . . . . . . . . . . .
A / T Basic Check 7B1-27. . . . . . . . . . . . . . . . . . .
Trouble Diagnosis Table 1 7B1-28. . . . . . . . . . .
Trouble Diagnosis Table 2 7B1-28. . . . . . . . . . . Trouble Diagnosis Table 3 7B1-29. . . . . . . . . . .
Scan Tool Data 7B1-30. . . . . . . . . . . . . . . . . . . . .
Inspection of PCM and Its Circuit 7B1-30. . . . .
Wire Harness and Connectors 7B1-30. . . . . . . .
Diagnostic Flow Table A-1 7B1-31. . . . . . . . . . .
Diagnostic Flow Table A-2 7B1-33. . . . . . . . . . .
Table B-1 ªO / D OFFº Light Circuit
Check 7B1-35. . . . . . . . . . . . . . . . . . . . . . . . . . .
Table B-2 ªO / D OFFº Light Circuit
Check 7B1-36. . . . . . . . . . . . . . . . . . . . . . . . . . .
Table B-3 ªPOWERº Light Circuit
Check 7B1-37. . . . . . . . . . . . . . . . . . . . . . . . . . .
Table B-4 ªPOWERº Light Circuit
Check 7B1-38. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0705 Transmission Range
Sensor (Switch) Circuit Malfunction 7B1-39. .
DTC P0715 Input / Turbine Speed
Sensor Circuit Malfunction 7B1-42. . . . . . . . . .
DTC P0720 Output Speed Sensor
Circuit Malfunction 7B1-44. . . . . . . . . . . . . . . . .
DTC P0741 TCC Solenoid Valve
Performance or Stuck Off 7B1-46. . . . . . . . . . .
DTC P0743 TCC Solenoid Electrical 7B1-47. .
DTC P0751 Shift Solenoid Valve-A (#1)
Performance or Stuck Off 7B1-49. . . . . . . . . . .
DTC P0756 Shift Solenoid Valve-B (#2)
Performance or Stuck Off 7B1-49. . . . . . . . . . .
SECTION 7B1
AUTOMATIC TRANSMISSION
(4 A
/
T)
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS

YH4
GRAND
VITARA
7B1-2 AUTOMATIC TRANSMISSION (4 A / T)
DTC P0753 Shift Solenoid-A (#1)
Electrical 7B1-50. . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0758 Shift Solenoid-B (#2)
Electrical 7B1-50. . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1875 4WD Low Switch Circuit
Malfunction 7B1-52. . . . . . . . . . . . . . . . . . . . . . .
Line Pressure Test 7B1-54. . . . . . . . . . . . . . . . . .
Stall Test 7B1-55. . . . . . . . . . . . . . . . . . . . . . . . . .
Road Test 7B1-56. . . . . . . . . . . . . . . . . . . . . . . . .
Manual Road Test 7B1-57. . . . . . . . . . . . . . . . . .
Time Lag Test 7B1-57. . . . . . . . . . . . . . . . . . . . . .
Engine Brake Test 7B1-58. . . . . . . . . . . . . . . . . .
ªPº Range Test 7B1-58. . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE7B1-59 . . . . . . . . . . . . . . . .
MAINTENANCE SERVICE 7B1-59. . . . . . . . . . . .
Fluid Level 7B1-59. . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Change 7B1-60. . . . . . . . . . . . . . . . . . . . . .
Oil Cooler Hoses 7B1-61. . . . . . . . . . . . . . . . . . .
A / T THROTTLE CABLE 7B1-61. . . . . . . . . . . . . . .
MANUAL SELECTOR ASSEMBLY 7B1-62. . . . .
SELECT CABLE 7B1-63. . . . . . . . . . . . . . . . . . . . . TRANSMISSION RANGE SWITCH 7B1-64. . . . .
A
/
T OUTPUT SPEED SENSOR 7B1-64. . . . . . . .
O / D CUT SWITCH 7B1-64. . . . . . . . . . . . . . . . . . .
SOLENOID VALVES 7B1-64. . . . . . . . . . . . . . . . . .
THROTTLE POSITION SENSOR 7B1-66. . . . . . .
POWER / NORMAL CHANGE SWITCH 7B1-66. .
OIL COOLER PIPES 7B1-67. . . . . . . . . . . . . . . . . .
BRAKE INTERLOCK SYSTEM 7B1-68. . . . . . . . .
Shift Lock Solenoid Control 7B1-68. . . . . . . . . .
Shift Lock Solenoid Control Operations 7B1-68
Shift Lock (Solenoid) Manual Release 7B1-69.
System Inspection 7B1-69. . . . . . . . . . . . . . . . . .
KEY INTERLOCK CABLE 7B1-71. . . . . . . . . . . . .
DISMOUNTING OF TRANSMISSION
(WITH TRANSFER IF EQUIPPED) 7B1-74. . . .
REMOUNTING 7B1-77. . . . . . . . . . . . . . . . . . . . . . .
UNIT REPAIR7B1-78 . . . . . . . . . . . . . . . . . . . . . . . . .
TIGHTENING TORQUE
SPECIFICATIONS7B1-78 . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIALS7B1-79 . . . . . .
SPECIAL TOOLS7B1-79 . . . . . . . . . . . . . . . . . . . . . .

YH4
GRAND
VITARA
Gear Shift Diagram
TCC Lock-up Diagram
Throttle valve opening
Vehicle speedUpshift
Downshift
Throttle valve opening
Vehicle speedTCC ON
TCC OFF 3rd
gear
4th
gear(km / h)
(km / h)
AUTOMATIC TRANSMISSION (4 A / T) 7B1-15
Power Mode For H25 EngineUnit: km / h
(mile/h)
Shift
Throttle opening
1
22
33
44
33
22
1
Full throttle48
(30)99
(62)160
(99)150
(93)90
(56)41
(25)
Closed throttle16
(10)30
(19)45
(28)38
(24)24
(15)7
(4)

YH4
GRAND
VITARA
1. Malfunction indicator lamp (MIL)
2. Scan tool
3. DLC
7B1-18 AUTOMATIC TRANSMISSION (4 A / T)
[For Vehicle without Monitor Connector]
ON-BOARD DIAGNOSTIC SYSTEM
For automatic transmission control system, PCM (ECM) has follow-
ing functions. Refer to Section 6 / 6-1 for details.

When the ignition switch is turned ON with the engine at a stop,
malfunction indicator lamp (MIL) turns ON to check the bulb of the
MIL.

When PCM detects a malfunction in A / T control system (and / or
a malfunction which gives an adverse effect to vehicle emission)
while the engine is running, it makes the malfunction indicator
lamp in the meter cluster of the instrument panel turn ON and
stores the malfunction area in its memory. (If it detects that contin-
uously 3 driving cycles are normal after detecting a malfunction,
however, it makes MIL turn OFF although DTC stored in its
memory will remain.)

It is possible to communicate through DLC by using not only SU-
ZUKI scan tool (Tech-1) but also generic scan tool. (Diagnostic in-
formation can be accessed by using a scan tool.)
2 Driving Cycle Detection Logic
Refer to section 6 / 6-1 for details.
Pending DTC
Refer to section 6 / 6-1 for details.
Freeze Frame Data
Refer to section 6 / 6-1 for details.

YH4
GRAND
VITARA
7B1-20 AUTOMATIC TRANSMISSION (4 A / T)
PRECAUTION IN DIAGNOSING TROUBLE

Don't disconnect couplers from PCM (ECM), battery cable from battery, PCM ground wire harness from engine
or main fuse before checking the diagnosis information (DTC, freeze frame data, etc.) stored in PCM memory.
Such disconnection will clear memorized information in PCM memory.

Using SUZUKI scan tool (Tech-1), or also generic scan tool for vehicle without monitor connector, the diagnostic
information stored in PCM memory can be checked and cleared as well. Before its use, be sure to read Operator's
(instruction) Manual supplied with it carefully to have good understanding of its functions and usage.

Priorities for diagnosing troubles (Only for vehicle without monitor connector)
If two or more diagnostic trouble codes (DTCs) are stored, proceed to the flow table of the DTC which was de-
tected earliest in the order and follow the instruction in that table.
If no instructions are given, troubleshoot diagnostic trouble codes according to the following priorities.
1. Diagnostic trouble codes (DTCs) other than DTC P0171 / P0172 (Fuel system too lean / too rich) and DTC
P0400 (EGR flow malfunction)
2. DTC P0171 / P0172 (Fuel system too lean / too rich) and DTC P0400 (EGR flow malfunction)

Be sure to read ªPrecautions for Electrical Circuit Serviceº in Section 0A before inspection and observe what is
written there.

PCM replacement
When substituting a known-good PCM, check for following conditions.
Neglecting this check may result in damage to good PCM.
± All relays and actuators have resistance of specified value.
± MAF sensor, MDP sensor, TP sensor and fuel tank pressure sensor are in good condition. Also, the power
circuit of these sensors is not shorted to the ground.

YH4
GRAND
VITARA
AUTOMATIC TRANSMISSION (4 A / T) 7B1-21
AUTOMATIC TRANSMISSION DIAGNOSTIC FLOW TABLE
Refer to the following pages for the details of each step.
STEP
ACTIONYESNO
1Customer Complaint Analysis
1) Perform customer complaint analysis referring to
the next page.
Was customer complaint analysis performed
according to instruction on the next page?Go to Step 2.Perform customer
complaint analysis.
2Diagnostic Trouble Code (DTC) and Freeze Frame
Data Check, Record and Clearance
1) Check for DTC (including pending DTC) referring
to the next page.
Is there any DTC(s)?1) Print DTC and
freeze frame data
or write them
down and clear
them by referring
to ªDTC
Clearanceº in this
section.
2) Go to Step 3.Go to Step 4.
3Visual Inspection
1) Perform visual inspection referring to the next page.
Is there any faulty condition?1) Repair or replace
malfunction part.
2) Go to Step 11.Go to Step 5.
4Visual Inspection
1) Perform visual inspection referring to the next page.
Is there any faulty condition?Go to Step 8.
5Trouble Symptom Confirmation
1) Confirm trouble symptom referring to the next page.
Is trouble symptom identified?Go to Step 6.Go to Step 7.
6Rechecking and Record of DTC / Freeze Frame Data
1) Recheck for DTC and freeze frame data referring
to ªDTC Checkº in this section.
Is there any DTC(s)?Go to Step 9.Go to Step 8.
7Rechecking and Record of DTC / Freeze Frame Data
1) Recheck for DTC and freeze frame data referring
to ªDTC Checkº in this section.
Is there any DTC(s)?Go to Step 9.Go to Step 10.
8Automatic Transmission Basic Inspection and
Trouble Diagnosis Table
1) Check and repair according to ªA / T Basic Checkº
and ªTrouble Diagnosis Tableº in this section.
Are check and repair complete?Go to Step 11.1) Check and repair
malfunction part(s).
2) Go to Step 11.
9Troubleshooting for DTC
1) Check and repair according to applicable DTC diag.
flow Table.
Are check and repair complete?
10Check for Intermittent Problems
1) Check for intermittent problems referring to the next
page.
Is there any faulty condition?1) Repair or replace
malfunction
part(s).
2) Go to Step 11.Go to Step 11.
11Final Confirmation Test
1) Clear DTC if any.
2) Perform final confirmation test referring to the next
page.
Is there any problem symptom, DTC or abnormal
condition?Go to Step 6.End.

YH4
GRAND
VITARA
7B1-22 AUTOMATIC TRANSMISSION (4 A / T)
1. CUSTOMER COMPLAINT ANALYSIS
Record details of the problem (failure, complaint) and how it occurred as described by the customer.
For this purpose, use of such a inspection form will facilitate collecting information to the point required for proper
analysis and diagnosis.
2. DIAGNOSTIC TROUBLE CODE (DTC)/FREEZE FRAME DATA CHECK, RECORD AND CLEARANCE
First, referring to DTC check section, check DTC (including pending DTC). If DTC exists, print or write down
DTC and freeze frame data and then clear them by referring to DTC clearance section. DTC indicates malfunc-
tion in the system but it is not possible to know from it whether the malfunction is occurring now or it occurred
in the past and normal condition has been restored. In order to know that, check symptom in question according
to Step 5 and then recheck DTC according to Step 6.
Diagnosing a trouble based on the DTC in this step only or failure to clear the DTC in this step may result in
an faulty diagnosis, trouble diagnosis of a normal circuit or difficulty in troubleshooting which is otherwise unnec-
essary.
3 and 4. VISUAL INSPECTION
As a preliminary step, be sure to perform visual check of the items that support proper function of the A / T and
engine referring to Visual Inspection section.
5. TROUBLE SYMPTOM CONFIRMATION
Check trouble symptoms based on information obtained in Step 1 ªCUSTOMER COMPLAINT ANALYSISº and
Step 2 ªDTC/FREEZE FRAME DATA CHECKº.
Also, recheck DTC according to ªDTC Confirmation Procedureº described in each ªDTC FLOW TABLEº.
6 and 7. RECHECKING AND RECORD OF DTC/FREEZE FRAME DATA
Refer to ªDTC Checkº section for checking procedure.
8. A/T BASIC CHECK AND TROUBLE DIAGNOSIS TABLE
Perform A / T basic check according to the ªA / T Basic Check Flow Tableº first. When the end of the flow table
has been reached, check the parts of the system suspected as a possible cause referring to TROUBLE DIAG-
NOSIS TABLE and based on symptoms appearing on the vehicle (symptoms obtained through steps of custom-
er complaint analysis, trouble symptom confirmation and/or A / T basic check) and repair or replace faulty parts,
if any.
9. DIAGNOSTIC TROUBLE CODE FLOW TABLE
Based on the DTC indicated in Step 6 and 7 and referring to ªDIAGNOSTIC TROUBLE CODE FLOW TABLEº
in this section, locate the cause of the trouble, namely in a sensor, switch, wire harness, connector, actuator,
PCM or other part and repair or replace faulty parts.
10. CHECK FOR INTERMITTENT PROBLEM
Check parts where an intermittent trouble is easy to occur (e.g., wire harness, connector, etc.), referring to
ªINTERMITTENT AND POOR CONNECTIONº in Section 0A and related circuit of DTC recorded in Step 2.
11. FINAL CONFIRMATION TEST
Confirm that the problem symptom has gone and the A / T is free from any abnormal conditions.
If what has been repaired is related to the malfunction DTC, clear the DTC once, set conditions under which
DTC was detected and A / T and/or vehicle was repaired and confirm that no DTC is indicated.

YH4
GRAND
VITARA
7B1-24 AUTOMATIC TRANSMISSION (4 A / T)
MALFUNCTION INDICATOR LAMP (MIL) CHECK
Refer to the same item in Section 6 / 6-1 for checking procedure.
ªO / D OFFº LAMP CHECK
1) Check that O / D cut switch button is at OFF position (pushed).
2) Turn ignition switch ON.
3) Check that ªO / D OFFº lamp lights for about 2 ± 4 sec. and then goes OFF.
If anything faulty is found, advance ªDiagnostic flow table B-1 or B-2º O / D OFF ªLAMP CIRCUIT CHECKº.
ªPOWERº LAMP CHECK
1) Check that Power / Normal change switch button is at Normal position.
2) Turn ignition switch ON.
3) Check that ªPowerº Lamp light for 2 ± 4 sec. and then goes OFF.
If anything faulty is found, advance ªDiagnostic flow table B-3 or B-4 ªPOWERº LAMP CIRCUIT CHECK 2.
DIAGNOSTIC TROUBLE CODE (DTC) CHECK
Refer to the same item in Section 6 / 6-1 for checking procedure.
DIAGNOSTIC TROUBLE CODE (DTC) CLEARANCE
Refer to the same item in Section 6 / 6-1 for clearance procedure.
DIAGNOSTIC TROUBLE CODE (DTC) TABLE (A / T RELATED CODE)
DTC NO.MIL
Using
scan toolNot using
scan toolDETECTED ITEMDETECTING CONDITION
Vehicle
without
monitor
connectorVehicle
with
monitor
connector
±12±No trouble.±±
P070572Transmission range
sensor circuit
Multiple signals inputted simulta-
neously or no signal inputted while
2 driving
cycles
Not
applicablesensor circuit
malfunction
neously or no signal in utted while
running at 60 km / h or more.
cyclesa licable
P071576Input / Turbine speed
sensor circuit
malfunctionInput shaft revolution speed is lower
than specified value while
vehicle is running with ªDº range and
specified engine speed or higher.2 driving
cyclesNot
applicable
P072075Output speed sensor
circuit malfunctionOutput speed sensor signal not
inputted while VSS signal being
inputted.2 driving
cyclesNot
applicable
*1
P0741
Not
applicableTCC (lock-up) solenoid
performance or stack
offActual TCC operation does not
agree with ON / OFF control from
PCM to TCC.2 driving
cyclesNot
applicable
P074365
66TCC (lock-up)
solenoid electricalMonitor signal OFF is detected
When TCC control solenoid is ON or
monitor signal ON is detected when
it is OFF.1 driving
cycleNot
applicable
*1
P0751
Not
applicableShift solenoid A (#1)
performance or stuck
offGear change control from PCM to
A / T does not agree with actual gear
position of A / T.2 driving
cyclesNot
applicable
P075361
62Shift solenoid A (#1)
electricalMonitor signal OFF is detected
when shift solenoid A (#1) is ON or
monitor signal ON is detected when
it is OFF.1 driving
cycleNot
applicable

YH4
GRAND
VITARA
AUTOMATIC TRANSMISSION (4 A / T) 7B1-25
DIAGNOSTIC TROUBLE CODE (DTC) TABLE (A / T RELATED CODE) (cont'd)
DTC NO.MIL
Using
scan toolNot using
scan toolDETECTED ITEMDETECTING CONDITION
Vehicle
without
monitor
connectorVehicle
with
monitor
connector
*1
P0756
Not
applicableShift solenoid B (#2)
performance or stuck
offGear change control from PCM to
A / T does not agree with actual gear
position of A / T.2 driving
cyclesNot
applicable
P075863
64Shift solenoid B (#2)
electricalMonitor signal OFF is detected
when shift solenoid B (#2) is ON or
monitor signal ON is detected when
it is OFF.1 driving
cycleNot
applicable
*1
P1875
Not
applicable4WD low switch circuit
malfunctionDifference between vehicle speed
detected by VSS and vehicle speed
detected by output speed sensor
and compensated by 4WD low
switch is larger than specification.2 driving
cyclesNot
applicable
NOTE:
*1: Applicable to vehicle without monitor connector only.
FAIL-SAFE TABLE
When any of the following DTC is detected, ECM (PCM) enters fail-safe mode as long as malfunction continues
to exist but that mode is canceled when ECM detects normal condition after that.
DTC NO.
Using
scan toolNot using
scan toolTROUBLE AREAFAIL SAFE OPERATION
P0177
P011814
15ECT SENSOR
Each control except 4-A / T is permitted on the basis of
30.1C engine coolant temp.

4-A / T control is performed assuming 31C (engine warmed
up) or higher after 15 min. from engine start.
P0122
P012321
22TP SENSOR
Each control except 4-A / T is performed on the basis of 124
throttle valve opening.

4-A / T control is performed on the basis of 0 throttle valve
opening.
P070572TR SWITCHA / T control is performed in priority order of L, 2, N, D, R
and P.
P072075OUTPUT SPEED
SENSOR CIRCUIT
MALFUNCTIONA / T control is performed by using signal from VSS.
P075361
62SHIFT SOLENOID
A (#1)
A / T control using 3rd gear is performed when D range, 1st
or 2nd gear is used.

TCC solenoid OFF.
P075863
64SHIFT SOLENOID
B (#2)
A / T control using 4th gear is performed when D range 2nd
or 3rd gear is used.

When both shift solenoid A (#1) and B (#2) failed
simultaneously, A / T control using 4th gear is always
performed in D range.

TCC solenoid OFF.
P074365
66TCC (Lock-up)
SOLENOIDTCC (lock-up) solenoid OFF.

YH4
GRAND
VITARA
AUTOMATIC TRANSMISSION (4 A / T) 7B1-27
A / T BASIC CHECK
This inspection is important for troubleshooting when PCM (ECM) has detected no DTC and no abnormality has
been noted in visual inspection.
Follow flow table carefully.
STEP
ACTIONYESNO
1Was ªA / T DIAG. FLOW TABLEº performed?Go to Step 2.Go to ªA / T DIAG.
FLOW TABLEº.
2Perform MANUAL ROAD TEST in this section.
Is it OK?Go to Step 3.Go to Step 4.
3Proceed to TROUBLE DIAGNOSIS TABLE 1 in this
section.
Is trouble identified?Repair or replace
defective parts.Go to Step 5.
4Perform stall test, time rag test, line pressure test,
engine brake test and ªPº range test referring to STALL
TEST, LINE PRESSURE TEST, ENGINE BRAKE
TEST and ªPº RANGE TEST in this section.
Are the test results satisfactory?Go to Step 5.Proceed to
TROUBLE DIAGNO-
SIS TABLE 3 in this
section.
5Proceed to TROUBLE DIAGNOSIS TABLE 2 in this
section.
Is trouble identified?Repair or replace
defective parts.Proceed to
TROUBLE DIAGNO-
SIS TABLE 3 in this
section.