maintenance SUZUKI NEXA 2015 1.G Owners Manual
Page 7 of 288
Downloaded from www.Manualslib.com manuals search engine
) 2 5 ( : 2 5 '
MARUTI SUZUKI INDIA LIMITED believes
in conservation and protection of Earth’s
natural resources.
To that end, we encourage every vehicle
owner to recycle, trade-in or properly dis-
pose of, as appropriate, used Engine Oil,
coolant and other fluids, batteries and
tyres etc.
0 $ 5 8 7 , 6 8 = 8 . , , 1 ' , $ / , 0 , 7 ( '
$ O O L Q I R U P D W L R Q L Q W K L V P D Q X D O L V E D V H G
R Q W K H O D W H V W S U R G X F W L Q I R U P D W L R Q D Y D L O
D E O H D W W K H W L P H R I S X E O L F D W L R Q ' X H W R
L P S U R Y H P H Q W V R U R W K H U F K D Q J H V W K H U H
P D \ E H G L V F U H S D Q F L H V E H W Z H H Q L Q I R U P D
W L R Q L Q W K L V P D Q X D O D Q G \ R X U Y H K L F O H
0 $ 5 8 7 , 6 8 = 8 . , , 1 ' , $ / , 0 , 7 ( '
U H V H U Y H V W K H U L J K W W R P D N H S U R G X F W L R Q
F K D Q J H V D W D Q \ W L P H Z L W K R X W Q R W L F H D Q G
Z L W K R X W L Q F X U U L Q J D Q \ R E O L J D W L R Q W R
P D N H W K H V D P H R U V L P L O D U F K D Q J H V W R
Y H K L F O H V S U H Y L R X V O \ E X L O W R U V R O G
7 K L V Y H K L F O H P D \ Q R W F R P S O \ Z L W K V W D Q
G D U G V R U U H J X O D W L R Q V R I R W K H U F R X Q W U L H V
% H I R U H D W W H P S W L Q J W R U H J L V W H U W K L V Y H K L
F O H L Q D Q \ R W K H U F R X Q W U \ F K H F N D O O D S S O L
F D E O H U H J X O D W L R Q V D Q G P D N H D Q \ Q H F H V
V D U \ P R G L I L F D W L R Q V
This manual is an essential part of your
vehicle and should remain with the vehicle
when resold or otherwise transferred to a
new owner or operator. Please read this
manual carefully before operating your new
vehicle and review the manual from time to
time. It contains important information on
safety, operation and maintenance. You
are invited to avail the three Free
Inspection Services as described in the
manual. Three free inspection coupons are
attached to this manual. Please show this
manual to your while you take your vehicle
for any Service.
4 O P R O L O N G T H E L I F E O F Y O U R V E H I C L E A N D
R E D U C E M A I N T E N A N C E C O S T T H E P E R I O D I C
M A I N T E N A N C E M U S T B E C A R R I E D O U T
A C C O R D I N G T O h 0 % 2 ) / $ ) # - ! ) . 4 % . ! . # %
3 # ( % $ 5 , % v D E S C R I B E D I N h ) . 3 0 % # 4 ) / .
! . $ - ! ) . 4 % . ! . # % v S E C T I O N O F T H I S
M A N U A L ) T I S E S S E N T I A L F O R P R E V E N T I N G
T R O U B L E A N D A C C I D E N T S T O E N S U R E O U R
S A T I S F A C T I O N A N D S A F E T Y $ A I L Y I N S P E C T I O N
A N D C A R E A S P E R h $ ! ) , 9 ) . 3 0 % # 4 ) / .
# ( % # + , ) 3 4 v D E S C R I B E D I N T H E
h ) . 3 0 % # 4 ) / . ! . $ - ! ) . 4 % . ! . # % v
S E C T I O N O F T H I S M A N U A L I S E S S E N T I A L F O R P R O L O N
G I N G T H E L I F E O F T H E V E H I C L E A N D F O R S A F E
D R I V I N G
Page 8 of 288
Downloaded from www.Manualslib.com manuals search engine
. 6 (
, 0 3 2 5 7 $ 1 7
: $ 5 1 , 1 */ & $ 8 7 , 2 1 NOTICE/
NOTE
Please read this manual and follow its
instructions carefully. To emphasize spe-
cial information, the symbol and the words
: $ 5 1 , 1 *, & $ 8 7 , 2 1 NOTICE and
NOTE have special meanings. Pay particu-
lar attention to messages highlighted by
these signal words:
NOTE:
Indicates special information to make
maintenance easier or instructions clearer.
75F135
The circle with a slash in this manual
means “Don’t do this” or “Don’t let this hap-
pen”.
0 2 ' , ) , & $ 7 , 2 1 : $ 5 1
, 1 *
: $ 5 1 , 1 *
, Q G L F D W H V D S R W H Q W L D O K D ] D U G W K D W
F R X O G U H V X O W L Q G H D W K R U V H U L R X V
L Q M X U \
& $ 8 7 , 2 1
, Q G L F D W H V D S R W H Q W L D O K D ] D U G W K D W
F R X O G U H V X O W L Q P L Q R U R U P R G H U D W H
L Q M X U \
NOTICE
, Q G L F D W H V D S R W H Q W L D O K D ] D U G W K D W
F R X O G U H V X O W L Q Y H K L F O H G D P D J H
: $ 5 1 , 1 *
' R Q R W P R G L I \ \ R X U Y H K L F O H 0 R G L I L F D
W L R Q F R X O G D G Y H U V H O \ D I I H F W V D I H W \
K D Q G O L Q J S H U I R U P D Q F H R U G X U D E L O L W \
D Q G P D \ Y L R O D W H J R Y H U Q P H Q W D O U H J X O D
W L R Q V , Q D G G L W L R Q G D P D J H R U S H U I R U
P D Q F H S U R E O H P V U H V X O W L Q J I U R P
P R G L I L F D W L R Q P D \ Q R W E H F R Y H U H G
X Q G H U Z D U U D Q W \
NOTICE
NOTICE
6 H Y H U H G D P D J H P D \ E H F D X V H G E \
W K H X V H R I H L W K H U S R R U T X D O L W \ I X H O
D Q G R U O X E U L F D Q W V Q R W U H F R P P H Q G H G
E \ 0 $ 5 8 7 , 6 8 = 8 . , , P S U R S H U L Q V W D O O D W L R Q R I P R E L O H F R P
P X Q L F D W L R Q H T X L S P H Q W V X F K D V F H O O X
O D U W H O H S K R Q H V & % & L W L ] H Q ¶ V % D Q G
U D G L R V R U D Q \ R W K H U Z L U H O H V V W U D Q V P L W
W H U V P D \ F D X V H H O H F W U R Q L F L Q W H U I H U
H Q F H Z L W K \ R X U Y H K L F O H ¶ V L J Q L W L R Q
V \ V W H P U H V X O W L Q J L Q Y H K L F O H S H U I R U
P D Q F H S U R E O H P V & R Q V X O W \ R X U
D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S
R U T X D O L I L H G V H U Y L F H W H F K Q L F L D Q I R U
D G Y L F H
Page 11 of 288
Downloaded from www.Manualslib.com manuals search engine 0-5
WARRANTY POLICYMaruti Suzuki India Limited (hereinafter called “Maruti Suzuki”),
warrants that each new Maruti Suzuki vehicle distributed in India
by Maruti Suzuki and sold by an authorised Maruti Suzuki
N % 8 ! dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
The Maruti Suzuki vehicle must be delivered by an authorised
Maruti Suzuki N % 8 ! dealer and serviced by D X W K R U L V H G 0 D U X W L
6 X ] X N L Z R U N V K R S (2) Term:The term of the warranty shall be twenty-four (24) months or
40,000 kilometers (whichever occurs first) from the date of
delivery to the first owner.(3) Maruti Suzuki Warranty Obligation:If any defect(s) should be found in the vehicle within the term stip-
ulated above, Maruti Suzuki’s only obligation is to repair or replace
at its sole discretion any part shown to be defective, with a new
part or the equivalent at no cost to the owner for parts or labour,
when Maruti Suzuki acknowledges that such a defect is attribut-
able to faulty material or workmanship at the time of manufacture.
The owner is responsible for any repair or replacements which are
not covered by this warranty.
(4) Limitation:This warranty shall not apply to:
(a) Normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel bal-
ancing, wheel alignment and tyre rotation, cleaning of injec-
tors, adjustment of clutch and valve clearance.
(b) The replacement of normal wear parts including without lim-
itation, bulbs, tyres and tubes, spark plugs, belts, hoses, fil-
ters, wiper blades, brushes, contact points, fuses, clutch
disc, brake shoes, brake pads, cable and all rubber parts
(except oil seal and glass run).
(c) Any vehicle which has been used for competition or racing.
(d) Any repairs or replacement required as a result of accidents
or collision.
(e) Any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) Any vehicle which has been modified or altered, including
without limitation, the installation of performance accesso-
ries.
(g) Any vehicle on which parts or accessories not approved by
Maruti Suzuki have been used.
(h) Any vehicle which has not been operated in accordance with
the operating instructions in this Owner’s Manual and Ser-
vice Booklet.
(i) Any vehicle which has not received, during the warranty term,
the service inspections prescribed in this Owner’s Manual
and Service Booklet.
(j) Any vehicle which has been assembled, disassembled,
adjusted or repaired by other than authorised Maruti Suzuki
workshop.
(k) Any vehicle which has been used for purposes other than
what it was designed for.
(l) Any damage or deterioration caused by industrial pollution
and bird droppings.
(1) Qualification:To qualify for this warranty:
Page 12 of 288
Downloaded from www.Manualslib.com manuals search engine 0-6
55KS0-74E
(m) Insignificant defects which do not affect the function of the
vehicle including without limitation, sound, vibration and fluid
seep.
(n) Any natural wear and tear including without limitation, aging
etc.
(o) Installation and usage of domestic LPG gas/LPG Cylinder.
(p) V-belts, hoses and gas leaks.
(q) Any vehicle retrofitted with LPG/CNG kits.(5) Extent of Warranty:This warranty is the entire written warranty given by Maruti Suzuki
for Maruti Suzuki vehicles and no dealer or its or his agent or
employee is authorised to extend or enlarge this warranty and no
dealer or its or his agent or employee is authorised to make any
oral warranty on Maruti Suzuki’s behalf.
Maruti Suzuki reserves the right to add any improvements or
change the design of any model at any time with no obligation to
make the same changes on units previously sold.(6) Warranty Service:To obtain warranty service, the complete vehicle must be pre-
sented at the owner’s expenses to any authorised Maruti Suzuki
Z R U N V K R S.(7) Owner’s Warranty Responsibilities:It is responsibility of each owner to:
– Make certain that the PDl card was completed at the time of
delivery of the vehicle;
–
Have performed, at his own expenses, by an D X W K R U L V H G
0 D U X W L 6 X ] X N L Z R U N V K R S all the service inspections specified
in the Maruti Suzuki “Owner’s Manual and Service Booklet”
and maintain adequate proof that such service inspections
have been performed.–
Make certain that the D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S the
service inspection has certified the work on the “Maintenance
Service Record” page in the “Owner’s Manual and Service
Booklet” and
– Present the Maruti Suzuki “Owner’s Manual and Service
Booklet” to the D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S when-
ever requesting service inspections or warranty service.
If the “Owner’s Manual and Service Booklet should be lost or
destroyed the owner should consult the authorised Maruti Suzuki
Z R U N V K R S from whom the vehicle was purchased for instructions
concerning replacement of the “Owner’s Manual and Service
Booklet.
(8) Disclaimer of Consequential Damage:Maruti Suzuki assumes no responsibility for loss of vehicle, loss of
time, inconvenience or any other indirect incidental or consequen-
tial damage resulting from the vehicle not being available to the
owner because of any defect covered by this warranty.(9) Change of OwnerEven if ownership of the vehicle changes, the remaining warranty
period is effective for the new owner.
Page 14 of 288
Downloaded from www.Manualslib.com manuals search engine 0-8
55KS0-74E
9. Emission Warranty will not be affected by the change of owner,
provided all the documents are available.
10.All maintenance actions (as specified in the Owner’s Manual
and Service Booklet) need to be followed and recorded in the
manual for emission warranty.
11.The customer needs to produce the PUC (Pollution Under
Control) certificate valid for the period preceding the test during
which the failure is discovered. The receipts (for the mainte-
nance of the vehicle as per specification in Owner’s Manual
and Service Booklet from the date of original purchase of the
vehicle) will also be required.Conditions under which the Emission Warranty is not
APPLICABLE1. In the absence of valid PUC certificate.
2.
Vehicle not serviced from D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S
as per the schedule specified in the Owner’s Manual and
Service Booklet.
3
. Vehicle subjected to abnormal use (accident, motor race, ral-
lies or for the purpose of establishing the records etc).
4. Use of non MGP (Maruti Genuine Part).
5. Vehicle that has been tampered with.
6. Tampering with odometer so that the actual kilometer reading
can not be determined.
7. Use of adulterated fuel and/or unspecified oils (Engine oil,
Transmission oil and Brake oil etc).
Annexure - AList of parts covered under Emission Warranty
1. Fuel Injector Assembly, Pressure Regulator, Throttle Body
Assembly.
2. Electronic Control Module (ECM).
3. Intake Manifold.
4. EGR valve.
5. Ignition Coil.
6. Canister Assembly.
7. Vapour Liquid Seperator.
8. Fuel Tank and Filler Cap.
9. PCV (Positive Crankcase Ventilation) Valve.
10. Oil Filler Cap.
11. Catalytic Convertor.
12. Exhaust Manifold.
13. All Fuel Injection System related SENSORS.
14. High Pressure Fuel Pump.
15. Glow Plug.
16. Glow Plug Controller.
Page 81 of 288
Downloaded from www.Manualslib.com manuals search engine
% ( ) 2 5 ( ' 5 , 9 , 1 *
0 6 (
NOTE:
Because the brake system is self-adjust-
ing, the fluid level will drop as the brake
pads become worn. Replenishing the
brake fluid reservoir is considered normal
periodic maintenance.
NOTE:
(Parking Brake Reminder Buzzer)
A buzzer sounds intermittently to remind
you to release the parking brake if you
start the vehicle without releasing the park-
ing brake. Make sure that the parking
brake is fully released and the brake sys-
tem warning light turns off.
$ Q W L / R F N % U D N H 6 \ V W H P $ % 6
: D U Q L Q J / L J K W L I H T X L S S H G
65D529
When the ignition switch is turned to the
“ON” position or the engine switch is
pressed to change the ignition mode to
“ON”, the light comes on briefly so you can
check that the light is working.
If the light stays on, or comes on when
driving, there may be something wrong
with the ABS.
If this happens:
1) Pull off the road and stop carefully.
2) Turn the ignition switch to “LOCK” or
change the ignition mode to “LOCK”
(OFF) by pressing the engine switch
and then start the engine again.
If the warning light comes on briefly then
turns off, the system is normal. If the warn-
ing light still stays on.
If the light and the brake system warning
light stay on, or come on simultaneously
when driving, your ABS system is
equipped with the rear brake force control
function (proportioning valve function) andthere may be something wrong with both
the rear brake force control function and
anti-lock function of the ABS system.
If one of these happens, have the system
inspected by your D X W K R U L V H G 0 D U X W L 6 X ] X N L
Z R U N V K R S
If the ABS becomes inoperative, the brake
system will function as an ordinary brake
system that does not have this ABS sys-
tem.
For details of ABS system, refer to “Anti-
Lock Brake System (ABS)” in the “OPER-
ATING YOUR VEHICLE” section.
: $ 5 1 , 1 *
, I D Q \ R I W K H I R O O R Z L Q J F R Q G L W L R Q V
R F F X U \ R X V K R X O G L P P H G L D W H O \ D V N
\ R X U D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N
V K R S W R L Q V S H F W W K H E U D N H V \ V W H P
G R H V Q R W J R R X W D I W H U W K H H Q J L Q H
K D V E H H Q V W D U W H G D Q G W K H S D U N L Q J
E U D N H K D V E H H Q I X O O \ U H O H D V H G
Page 164 of 288
Downloaded from www.Manualslib.com manuals search engine 2 7 + ( 5 & 2 1 7 5 2 / 6 $ 1 ' ( 4 8 , 3 0 ( 1 7
0 6 (
• adjust the temperature selector to the
HOT end,
• push in the air conditioning switch (5) to
turn on the air conditioning system, and
• adjust the side outlets so the air blows
on the side windows. 0 D L Q W H Q D Q F HIf you do not use the air conditioner for a
long period, such as during winter, it may
not give the best performance when you
start using it again. To help maintain opti-
mum performance and durability of your air
conditioner, it needs to be run periodically.
Operate the air conditioner at least once a
month for one minute with the engine idling.
This circulates the refrigerant and oil and
helps protect the internal components.If your air conditioner is equipped with air
filters, clean or replace them as specified
in the “Maintenance Schedule” in the
“ , 1 6 3 ( & 7 , 2 1 $ 1 ' 0 $ , 1 7 ( 1 $ 1 & (
Page 169 of 288
Downloaded from www.Manualslib.com manuals search engine
2 7 + ( 5 & 2 1 7 5 2 / 6 $ 1 ' ( 4 8 , 3 0 ( 1 7
0 6 (
• To return the blower speed selector (2),
air intake selector (3), and “MODE”
switch (4) to automatic operation, push
the “AUTO” switch (8).
64MS149
Be careful not to cover the interior tem-
perature sensor (10) located between the
steering wheel and the climate control
panel, or the solar sensor (11) located at
the top of the central part of the dash-
board. These sensors are used by the
automatic system to regulate temperature.
0 D Q X D O R S H U D W L R Q
You can manually control the climate con-
trol system. Set the selectors to the
desired positions.
64MS091
NOTE:
If you need maximum defrosting:
• push the defrost switch (5) to turn on the
defroster (the air conditioning system will
come on and the fresh air position (b)
will be selected automatically),
• set the blower speed selector to HIGH,
• adjust the temperature selector to the
“HI” indication on the display, and
• adjust the side outlets so the air blows
on the side windows.
0 D L Q W H Q D Q F HIf you do not use the air conditioner for a
long period, such as during winter, it may
not give the best performance when you
start using it again. To help maintain opti-
mum performance and durability of your air
conditioner, it needs to be run periodically.
Operate the air conditioner at least once a
month for one minute with the engine
idling. This circulates the refrigerant and oil
and helps protect the internal components.
If your air conditioner is equipped with air
filters, clean or replace them as specified
in the “Maintenance Schedule” in the
Page 225 of 288
Downloaded from www.Manualslib.com manuals search engine 7-2
INSPECTION AND MAINTENANCE
64MS0-74E
Maintenance Schedule Periodic Maintenance
Schedule
“A” :Adjust
“C”: Clean
“R”: Replace or Change
“I”: Inspect, clean, adjust, lubricate or
replace as necessary
“L”: Lubricate
“T”: Tighten to Specified Torque
“O”: Rotate
NOTE:
This table includes services as scheduled
up to 80,000 km mileage. Beyond 80,000
km, carry out the same services at the
same intervals respectively.
WA R N I N G
NOTICE
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
genuine replacement parts or their
equivalent.
The follow
ing table shows the t
imes when
you should perform regular ma
intenance
on your veh
icle
. Th
is table shows
in
K I L O M E T E R S A N D M O N T H S W H E N Y O U S H O U L D
P E R F O R M I N S P E C T I O N S A D J U S T M E N T S L U B R I C A
T I O N A N D O T H E R S E R V I C E S
0 $ 5 8 7 , 6 8 = 8 . , U H F R P P H Q G V W K D W
P D L Q W H Q D Q F H R Q \ R X U Y H K L F O H V K R X O G
E H S H U I R U P H G E \ D X W K R U L V H G 0 D U X W L
6 X ] X N L Z R U N V K R S
Page 226 of 288
Downloaded from www.Manualslib.com manuals search engine 7-3INSPECTION AND MAINTENANCE
64MS0-74E
Interval: This interval should be judged by odometer reading
or months, whichever comes first.
FREE INSPECTION
PERIODIC MAINTENANCE AT COST
km (x1000)
1
5
10
20
30
40
50
60
70
80
months
1
6
12
24
36
48
60
72
84
96
Engine
1-1
l
l
l
R
l
R
l
R
l
R
1-2- - RRRRRRRR
1-3
l
l
l
l
l
l
l
l
l
l
1-
) ) ) ) ) ) ) ) ) )
1-
Engine Coolant (Level, Leakage)
Engine oil and engine oil
F I L T E R
Cooling system hoses and connections (Leakage and Damage)
Engine Mounting and -anifold &ixing . O I S E , E A K A G E $ A M A G E E T C
Exhaust System (Noise, Leakage etc.
-l-l-I-I-l
1- Exhaust Gas Recirculation Valve
D13A engine ----C--C--
FUEL
2-1.
Air cleaner filter element
Paved-road
Clean after 5,000 KM. Replace after every 40,000 KM.
Dusty Condition
Clean after 2,500 KM or as required. Replace after every 40,000 KM.
Replace more frequently if dust condition is severe.
2-2.
Fuel tank cap, fuel lines and connections (Leakage and Damage)
-
l
-
-
-
l
-
-
-
l
2-3.
Fuel Filter and Water Draining
I
l
I
R
I
R
I
R
I
R
CLUTCH AND TRANSMISSION
3-1.
Clutch fluid (level, leakage)
l
l
l
R
l
R
l
R
l
R
3-2.Clutch slipping (Dragging or Excess Damage) llllllllll
3-3.
Manual Transmission/Transfer or Differential Oil (Level, Leakage)
Replace at 1,60,000 km or 10 years whichever comes first
I
I
I
I
I
I
I
I
I
I
DRIVE SHAFT
4-1.
Drive shaft boot (boot damage)
-
l
l
l
l
l
l
l
l
l
BRAKE
5-1.
Brake Fluid (Level, Leakage)
I
I
I
R
I
R
I
R
I
R
5-2. Brake pedal (pedal - wall clearance) I I I I I I I I I I
5-3.
Parking brake lever and cable (Play, damage)
I
I
I
I
I
I
I
I
I
I
5-4.Brake disc and pad (Wear) – I I I I I I I I I