change time SUZUKI SWIFT 2000 1.G SF310 Service User Guide

6A-20 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)
CAUTION:

Don’t turn camshaft or start engine (i.e., valves should not be operated) for about half an hour after
reinstalling hydraulic valve lash adjusters and camshaft. As it takes time for valves to settle in place,
operating engine within half an hour after their installation may cause interference to occur between
valves and piston.

If air is trapped in valve lash adjuster, valve may make tapping sound when engine is operated after
valve lash adjuster is installed. In such a case, run engine for about half an hour at about 2,000 – 3,000
r / min., and then air will be purged and tapping sound will cease. Should tapping should not cease,
it is possible that valve lash adjuster is defective. Replace it if defective.
If defective adjuster can’t be located by hearing among 6 of them, check as follows.
1) Stop engine and remove cylinder head cover.
2) Push adjuster downward by hand (with less than 15 kg or 33 lbs force) when cam crest is not on
adjuster to be checked and check if clearance exists between cam and adjuster. If it does, adjuster
is defective and needs replacement.
VALVE LASH ADJUSTER NOISE DIAGNOSIS
In case of the followings, valve lash adjuster noise may be caused by air trapped into valve lash adjusters.

Vehicle is left for 24 hours or more.

Engine oil is changed.

Hydraulic lash adjuster is replaced or reinstalled.

Engine is overhauled.
If noise from valve lash adjusters is suspected, perform the following checks.
1) Check engine oil for the followings.

Oil level in oil pan
If oil level is low, add oil up to Full level hole on oil level gauge.

Oil quality
If oil is discolored, or deteriorated, change it.
For particular oil to be used, refer to Section 0B.

Oil leaks
If leak is found, repair it.

Oil pressure (refer to Oil Pressure Check in this section)
If defective pressure is found, repair it.
2) Run engine for about half an hour at about 2,000 to 3,000 r / min., and then air will be purge and tapping sound
will cease.
3) Should tapping sound not cease, it is possible that hydraulic valve lash adjuster is defective.
Replace it if defective.
If defective adjuster can’t be located by hearing among 16 of them, check as follows.
a) Stop engine and remove cylinder head cover.
b) Push adjuster downward by hand (with less than 20 kg or 44 lbs. Force) when cam crest is not on adjuster
to be check if clearance exists between cam and adjuster.
If it does, adjuster is defective and needs replacement.

6E1-32 ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10)
RH
LH
EMISSION CONTROL SYSTEM
EVAPORATIVE EMISSION CONTROL SYSTEM
EVAP CANISTER PURGE INSPECTION
NOTE:
Before inspection, check to make sure that gear shift lever is
in neutral position (with A / T model, selector lever in “P” range)
and that parking brake lever is pulled all the way up.
1) Disconnect purge hose from EVAP canister.
2) Place finger against the end of disconnected hose and check
that vacuum is not felt there when engine is cool and running at
idle speed.
3) Connect purge hose to EVAP canister and warm up engine to
normal operating temperature.
4) Disconnect purge hose from EVAP canister.
5) Also check that vacuum is felt when engine is running at idle
speed.
NOTE:
The EVAP canister purge system does not perform purging
(vacuum is not detected at the purge hose) unless the en-
gine is sufficiently warmed up and the heated oxygen sen-
sor is activated fully. Also, when the purge hose is discon-
nected in Step 4), the air is drawn into the purge line. As a
result, ECM detects a change in the purge gas concentra-
tion and sometimes stops purging but this indicates noth-
ing abnormal.
If check result is not satisfactory, check vacuum passage, hoses,
EVAP canister purge valve, wire harness and ECM.
VACUUM PASSAGE INSPECTION
Start engine end run it at idle speed. Disconnect vacuum hose from
EVAP canister purge valve. With finger placed against hose discon-
nected, check that vacuum is applied.
If it is not applied, clean vacuum passage by blowing compressed
air.
VACUUM HOSE INSPECTION
Check hoses for connection, leakage, clog and deterioration. Re-
place as necessary.

ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-37
1) Disconnect purge hose (1) from EVAP canister.
2) Place finger against the end of disconnected hose and check
that vacuum is not felt there when engine is cool and running at
idle speed.
3) Connect purge hose to EVAP canister and warm up engine to
normal operating temperature.
4) Disconnect purge hose from EVAP canister.
5) Also check that vacuum is felt when engine is running at idle
speed.
NOTE:
The EVAP canister purge system does not perform purging
(vacuum is not detected at the purge hose) unless the en-
gine is sufficiently warmed up and the heated oxygen sen-
sor is activated fully. Also, when the purge hose is discon-
nected in Step 4), the air is drawn into the purge line. As a
result, ECM (PCM) detects a change in the purge gas con-
centration and sometimes stops purging but this indicates
nothing abnormal.
If check result is not satisfactory, check vacuum passage, hoses,
EVAP canister purge valve, wire harness and ECM (PCM).
Vacuum Passage Inspection
Start engine and run it at idle speed. Disconnect vacuum hose (1)
from EVAP canister purge valve (2). With finger placed against
hose disconnected, check that vacuum is applied.
If it is not applied, clean vacuum passage by blowing compressed
air.
Vacuum Hose Inspection
Check hoses for connection, leakage, clog and deterioration. Re-
place as necessary.
EVAP Canister Purge Valve Inspection
Check EVAP canister purge valve referring to step 1 of DTC P0443
Flow Table.
If found malfunction, replace.

AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-15
CUSTOMER PROBLEM INSPECTION FORM (EXAMPLE)
User name:Model:VIN:
Date of issue:Date Reg.Date of problem:Mileage:
PROBLEM SYMPTOMS
Vehicle does not move (R, D, 2, L range)
No upshift automatically ( 1st to 2nd  2nd to 3rd  2 range  D range)
No downshift automatically ( 3rd to 2nd  2nd to 1st  2 range  D range)
No gear change manually ( 1st  2nd  2nd  3rd)
Automatic shift point too high or too low
Excessive gear change shock (1st / 2nd / 3rd / Reverse)
No kickdown
Transmission slipping in (1st / 2nd / 3rd / Reverse)
Others
VEHICLE / ENVIRONMENTAL CONDITION WHEN PROBLEM OCCURS
Environmental Condition
Weather
Temperature Fair  Cloudy  Rain  Snow  Always  Other
(F/C)  Hot  Warm  Cool  Cold  always
Frequency
y
 Always Sometimes ( times / day, month)  Only once  Under certain
condition
Road Urban  Suburb  Highway  Mountainous  Uphill  Downhill
 Tarmacadam  Grave  Other
Vehicle Condition
Engine &
transmission
 Cold / Warming up phase /  Warmed up
Engine speed ( r / min)transmission
condition
Engine s eed ( r / min)
Throttle opening ( Idle / About % / full)
Vehicle
condition
 At stop /  During driving ( Constant speed  Accelerating  Decelerating)
Right hand cornerLeft hand cornerVehicle speed ( km / h Mile / h)condition Right hand corner  Left hand corner  Vehicle s eed ( km / h Mile / h)
 Other
Malfunction Blink  Always ON  Sometimes ON  Always OFF
indicator lamp Good condition
DiagnosticFirst check:  No code  Malfunction code ( )
trouble codeSecond check:  No code  Malfunction code ( )
NOTE:
The above form is a standard sample. It should be modified according to conditions characteristic of each
market.

0.5TIME (sec.) Ignition switch ON
High Immobilizer
control system
is normal
Immobilizer
control system
is abnormalLow
0.5 0.5 0.5 0.5
High
Low
8G-4 IMMOBILIZER CONTROL SYSTEM
ON-BOARD DIAGNOSTIC SYSTEM
(SELF-DIAGNOSIS FUNCTION)
Immobilizer Control Module & ECM diagnose troubles which may
occur in the area including the following parts when the ignition
switch is ON.
ECM:
ECM/Immobilizer Immobilizer
Control Module Control
code Module:
Transponder code

Data link connector
Coil antenna
wire
ECM/Immobilizer

ECM Control Module
code

Data link
connector wire

Immobilizer
Control Module

Ignition signal
<Vehicle equipped with monitor coupler>
With the diagnosis switch terminal of monitor coupler for ECM not
grounded, the ignition switch turned ON (but the engine at stop) and
regardless of the condition of the engine and emission control sys-
tem, ECM indicates whether a trouble has occurred in the immobi-
lizer control system or not by causing the malfunction indicator lamp
to flash or turn ON.
Malfunction indicator lamp is ON:
No trouble exists in the immobilizer control system.
Malfunction indicator lamp is flashing:
ECM or Immobilizer Control Module has detected some trouble in
the immobilizer control system.
NOTE:
As soon as the ignition switch is turned ON, ECM and Immobi-
lizer Control Module diagnose if a trouble has occurred in the
immobilizer control system. While the diagnosis is being
made, the malfunction indicator lamp stays ON and if the diag-
nosis result is “abnormal”, it immediately changes to flashing
but if the result is “normal”, it remains ON. Diagnosis takes
about 3 seconds at maximum.

IMMOBILIZER CONTROL SYSTEM 8G-5
0.5TIME (sec.) Ignition switch ON
High Immobilizer
control system
is normal
Immobilizer
control system
is abnormalLow
0.5 0.5 0.5 0.5
High
Low
<Vehicle not equipped with monitor coupler>
With the ignition switch turned ON (but the engine at stop) regard-
less of the condition of the engine and emission control system,
ECM indicates whether a trouble has occurred in the immobilizer
control system or not by causing the immobilizer indicator lamp to
flash or turn ON.
Immobilizer indicator lamp is ON:
No trouble exists in the immobilizer control system.
Immobilizer indicator lamp is flashing:
ECM or Immobilizer Control Module has detected some trouble in
the immobilizer control system.
NOTE:
As soon as the ignition switch is turned ON, ECM and Immobi-
lizer Control Module diagnose if a trouble has occurred in the
immobilizer control system. While the diagnosis is being
made, the Immobilizer indicator lamp stays ON and if the diag-
nosis result is “abnormal”, it immediately changes to flashing
but if the result is “normal”, it remains ON. Diagnosis takes
about 3 seconds at maximum.
When ECM and Immobilizer Control Module detects a trouble, it
stores DTC corresponding to the exact trouble area in ECM and Im-
mobilizer Control Module memory.
DTCs stored in memory of each controller (Immobilizer Control
Module and ECM) can be read by using the procedure described
in “DIAGNOSTIC TROUBLE CODE CHECK (IMMOBILIZER CON-
TROL MODULE)” and “DIAGNOSTIC TROUBLE CODE CHECK
(ECM)” in this section.