roller SUZUKI SWIFT 2006 2.G Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 7B-68 Air Conditioning System: Automatic Type
G51-8 BLU/REDBlower motor control
voltage feedback 10 – 14 V Ignition switch turned ON, blower speed selector OFF
About 8.5 V Ignition switch turned ON, blower speed selector 1st
position
About 6.5 V Ignition switch turned ON, blower speed selector 2nd
position
About 5.5 V Ignition switch turned ON, blower speed selector 3rd
position
About 4.0 V Ignition switch turned ON, blower speed selector 4th
position
About 3.0 V Ignition switch turned ON, blower speed selector 5th
position
About 2.0 V Ignition switch turned ON, blower speed selector 6th
position
About 1.0 V Ignition switch turned ON, blower speed selector 7th
position
Below 1.0 V Ignition switch turned ON, blower speed selector HIGH
position
G51-9 GRY Blower motor controller 0 – 1 V
Ignition switch turned ON, blower speed selector OFF
position
2 – 3 V Ignition switch turned ON, blower speed selector
between 1st and HIGH position
G51-10 BLK/RED Rear defogger indicator 0 – 1 V Ignition switch turned ON, rear defogger switch OFF
10 – 14 V Ignition switch turned ON, rear defogger switch ON
G51-11 RED/YEL Illumination switch 0 – 1 V Ignition switch turned ON, lighting switch OFF position
10 – 14 V Ignition switch turned ON, lighting switch ON position
G51-12 BLK/YEL Illumination ground 0 – 1 V Full-time
G51-13 — — — —
G51-14 — — — —
G51-15 RED Air intake actuator
(RECIRCULATION AIR) 0 – 1 VIgnition switch turned ON, air intake selector is
recirculation air mode or air intake actuator is working
in operation to recirculation air position or fresh air
position.
10 – 14 V Ignition switch turned ON, ai
r intake selector is fresh
air mode (air intake actuator fresh air position).
G51-16 GRN/RED Air intake actuator
(MIX AIR) 10 – 14 V
Ignition switch turned ON, air intake actuator is
recirculation air or fresh air position.
0 – 1 V Ignition switch turned ON, air intake actuator is mix air
position or air intake actuator is working in operation to
recirculation air position or fresh air position.
G51-17 GRN Air intake actuator
(FRESH AIR) 0 – 1 V
Ignition switch turned ON, ai
r intake selector is fresh
air mode or air intake actuator is working in operation
to recirculation air position or fresh air position.
10 – 14 V Ignition switch turned ON, air intake selector is
recirculation air mode (air intake actuator recirculation
air position).
G51-18 GRN/WHT A/C switch signal Refer to “Inspe ction of BCM and its Circuits in Section 10B”
G51-19 BLU/WHT Electric load signal for
blower motor 10 – 14 V
Ignition switch turned ON, blower speed selector OFF
or between 1st and 5th position
0 – 2 V Ignition switch turned ON, blower speed selector
between 6th and HIGH position
G51-20 BRN Rear defogger switch 0 – 1 V
Ignition switch turned ON, rear defogger switch ON
(rear defogger switch is kept in push) position
4 – 6 V Ignition switch turned ON, rear defogger switch OFF
position
Terminal Wire Color Circuit
Normal
Vo l ta g e Condition

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-73
HVAC Unit Removal and InstallationS7RS0B7226003
Refer to “HVAC Unit Removal and Installation”.
Temperature Control Actuator Removal and
Installation
S7RS0B7226004
Removal1) Disconnect negative (–) cable at battery.
2) Remove steering column hol e cover from instrument
panel.
3) Remove foot duct from HVAC unit.
4) Disconnect temperature control actuator connector (1).
5) Detach temperature control actuator rods (2) from linkage (3).
6) Remove temperature control actuator (4) from HVAC unit.
Installation
Reverse removal procedure.
Temperature Control Actuator InspectionS7RS0B7226005
1) Remove temperature control actuator from HVAC unit referring to “Temperature Control Actuator
Removal and Installation”.
2) Connect connector to temperature control actuator.
3) Set temperature selector of HVAC control module to MAX HOT position with ignition switch ON, and
make sure if the position of actuator lever is MAX
HOT position (A).
4) Turn ignition switch OFF, and then disconnect connector from temperature control actuator.
5) Measure resistance between terminal “3” and “5”.
Temperature control actuator resistance between
terminal “3” and “5” (MAX HOT position)
Approximately 2.5 k Ω at 25 °C (77 °F) 6) Connect connector to tem
perature control actuator.
7) Set temperature selector of HVAC control module to MAX COOL position with ignition switch ON, and
make sure if the position of actuator lever is MAX
COOL position (B).
8) Turn ignition switch OFF, and then disconnect connector from temperature control actuator.
9) Measure resistance between terminal “3” and “5”
Temperature control actuator resistance between
terminal “3” and “5” (MAX COOL position)
Approximately 4.8 k Ω at 25 °C (77 °F)
If check result is not satisfactory, replace the actuator
with new one.
2. Blower upper case 9. Blower motor controller 16. Evaporator 23. Temperature control actuator
3. Air intake control actuator 10. Blower lower case 17. O-ring24. Air flow control actuator
4. Air filter (if equipped) 11. Blower motor 18. Expansion valve25. Inside air temperature sensor
5. Heater unit upper case 12. Heater unit lower case 19. Evaporator temperature sensor 26. Aspirator hose
6. Foot duct 13. Heater core 20. Packing : Do not reuse.
7. Air flow control door assembly 14. Temperature control links 21. Filter cover
1
2
2
3
4
I5RS0A722020-02
I5RS0A722021-03
I5RS0A722022-03

Downloaded from www.Manualslib.com manuals search engine 7B-76 Air Conditioning System: Automatic Type
Actuator Linkage InspectionS7RS0B7226010
• Check if each actuator linkage operates smoothly.
• Check actuator rod for bend.
• Check each actuator linkage for breakage.
• Make sure if there is not any obstruction in operating range of actuator linkage.
If any malfunction is found, repair or replace faulty
part(s).
Blower Motor Controller Removal and
Installation
S7RS0B7226011
Refer to “Blower Motor Resistor Removal and
Installation in Section 7A”.
Blower Motor Controller InspectionS7RS0B7226012
1) Check internal circuit of controller for resistance as follows.
a) Measure resistance between “1” terminal and “2” terminal of blower motor controller.
Blower motor cont roller resistance
“1” – “2”: approximately 10 k Ω at 25 °C (77 °F)
If resistance does not meet above specification,
replace blower motor controller.
b) Using ohmmeter, connect its positive terminal to “3” terminal of blower motor controller and
negative terminal to “1” terminal of blower motor
controller and check that there is no continuity.
2) Check controller for operation as follows. a) Using service wire, connect battery positive terminal to “3” terminal of blower motor controller
and battery negative terminal to “1” terminal of
blower motor controller.
b) Using bulb (3.4 W) (5) and service wire, connect battery positive terminal to “3” terminal of blower
motor controller as shown figure.
c) Arrange 3 new 1.5 V batteries (6) in series (check that total voltage is 4.5 – 5.0 V) and
connect its positive term inal to “2” terminal of
blower motor controller and negative terminal to
“1” terminal of blower motor controller.
Then, check that bulb lights. If bulb does not light
under the above conditions, replace blower
motor controller.
3
1
2
4
2
1
3
4
5
6I5RS0A722026-01

Downloaded from www.Manualslib.com manuals search engine 9A-1 Wiring Systems:
Body, Cab and Accessories
Wiring Systems
Precautions
Cautions in Body Electrical System ServicingS7RS0B9100001
When servicing the electric systems, observe the cautions described in “Precautions for Electrical Circuit Service in
Section 00” to protect electrical parts and to prevent a fire.
General Description
AbbreviationsS7RS0B9101001
Refer to the “Abbreviations in Sect ion 0A” for the general abbreviations.
ESP
® is a registered trademark of Daimler Chrysler AG.
Wire / Connector Color SymbolsS7RS0B9101002
Refer to “Wire Color Sy mbols in Section 0A”.
Abbreviation Full term Abbreviation Full term
2WD 2 Wheel Drive Vehicles J/B Junction block
4WD 4 Wheel Drive Vehicles J/C Joint connectorA/B Air Bag KLS Keyless Start System
ACC Accessory L Left
CAN Controller Area Network LED Light Emitting Diode
COMB Combination LHD Left Hand Drive Vehicle DSL Diesel engine LO Low
ELCM EVAP leak check module OCV Oil Control Valve ESP
®Electronic Stability Program P/N Power Normal
FWD Forward R Right HI High RHD Right Hand Drive Vehicle
IF EQPD If equipped ST Starter IG COIL Ignition coil TPMS Tire Pressure Monitoring System ILL Illumination VIM Valiable Intake Manifold
IND Indicator VSV Vacuum Switching Valve INT Intermittent 5 dr 5 door

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-18
G: Instrument panel harness (RHD)
G: Instrument panel harness
J/B
9
10
G33
G32 G34 G35
(TO E37)
G36
(TO E38)
G31 G29
G23
G53
G22
G21
G28G59
G20G52G27
G54
G261112G03
(TO L33)G04
(TO L32)
G46
G01
G02
G42
G43
(TO L51) G10
G47
G11
G13G49
G14
G09G25 G24G15
G12G50
G48
G17
G16G51
G19
G18
G06
G05
G
G09
G37
A
BManual A/C
Auto A/C
AB
I7RS0B910906-01
No./Color Connective position No./ColorConnective position
G01/GRN Air intake control ac tuatorG26/YEL Driver inflator
G02/N Keyless receiver G27/N COMB switch
G03/N Floor harness (To L33) G28/GRY COMB meter
G04/YEL Floor harness (To L32) G29/GRN (IF
EQPD) Front fog light switch
G05/N Blower motor G31/N J/C
G06/N Blower motor resister G32/N J/B
G09/N Evaporator temperature sensor G33/N J/B
G10/BLK Passenger inflator G34/N J/B
G11/N Hazard switch G35/GRY Main harness (To E37)
G12/BLU Audio G36/N Main harness (To E38)
G13/N Navigation G37/BLU BCM
G14/GRN Multi information display G42/N (IF
EQPD) KLS ECM
G15/GRY J/C G43/GRY (IF
EQPD) Floor harness (To L51)
G16/N or BLU J/C G46/N Blower motor controller
G17/N J/C G47/BLK Diode
G18/GRN HVAC control switch G48/N Temperature control actuator
G19/BRN Blower speed selector G49/GRN Air flow control actuator
G20/BLK DLC G50/N Inside air temperature sensor
G21/N IG switch G51/GRY Auto A/C unit
G22/N Main switch (Key switch) G52/GRY Auto A/C unit
G23/BLK COMB switch G53/N Sunload sensor
G24/BLK ICM G54/N (IF
EQPD) Steering angle sensor
G25/N COMB switch G59/N (IF
EQPD) J/C

Downloaded from www.Manualslib.com manuals search engine 9A-19 Wiring Systems:
G: Instrument panel harness (LHD)
G: Instrument panel harness
J/B
9
10
G33
G32 G34 G35
(TO E37)
G36
(TO E38)
G29
G40
G23
G53
G22 G21
G28
G20G52
G27G39 G26
G31
1112G03
(TO L33)G04
(TO L32)
G46
G02
G42
G43
(TO L51)
G10
G47G11
G13G01
G14
G49
G50G48
G25
G24
G12
G17
G16G51G19
G18
G06
G05
G
G09
G37
I5RS0C910910-03
No./Color Connective position No./ColorConnective position
G01/GRN Air intake control ac tuatorG26/YEL Driver inflator
G02/N Keyless receiver G27/N COMB switch
G03/N Floor harness (To L33) G28/GRY COMB meter
G04/YEL Floor harness (To L32) G29/GRN (IF
EQPD) Front fog light switch
G05/N Blower motor G31/N J/C
G06/N Blower motor resister G32/N J/B
G09/N Evaporator temperature sensor G33/N J/B
G10/BLK Passenger inflator G34/N J/B
G11/N Hazard switch G35/GRY Main harness (To E37)
G12/BLU Audio G36/N Main harness (To E38)
G13/N Navigation G37/BLU BCM
G14/GRN Multi information display G39/N (IF
EQPD) DRL controller
G15/GRY J/C G40/N (IF
EQPD) Headlight leveling switch
G16/N J/C G42/N (IF
EQPD) KLS ECM
G17/N J/C G43/GRY (IF
EQPD) Floor harness (To L51)
G18/GRN HVAC control switch G46/N Blower motor controller
G19/BRN Blower speed selector G47/BLK Diode
G20/BLK DLC G48/N Temperature control actuator
G21/N IG switch G49/GRN Air flow control actuator
G22/N Main switch (Key switch) G50/N Inside air temperature sensor
G23/BLK COMB switch G51/GRY Auto A/C unit
G24/BLK ICM G52/GRY Auto A/C unit
G25/N COMB switch G53/N Sunload sensor

Downloaded from www.Manualslib.com manuals search engine 9A-35 Wiring Systems:
Individual Circuit Fuse Box No. 2 (In J/B)S7RS0B910D006
22
28
23
29
37
24
30
38
25
31
39
26
32
40
27
33
41
34
42
35
43
36
44
45USE THE DESINGNATED FUSES AND RELAYS ONLY.
*1: DEICER / RR FOG *2: DIESEL / HID L *3: MTA / HID R
I5RS0B910919-02
No. Fuse Description on the coverProtected circuit
BLANK BLANK BLANK
15 A IG COILCurrent sensor
ECM
Fuel pump relay
Generator
Heated oxygen relay #1
Heated oxygen relay #2
ICM
IG coil #1
IG coil #2
10 A BACKAuto A/C unit
Back-up light switch (M/T)
Air intake control actuator
HVAC control switch
Headlight leveling switch
Headlight leveling actuator (R)
Headlight leveling actuator (L)
KLS ECM
Transaxle range sensor (A/T)
10 A METERBCM
COMB meter
Flasher relay
15 A ACC 1BCM
Power mirror
15 A ACC 2ACC socket or Cigar lighter
Audio
Multi information display
KLS ECM
15 A WIPERCOMB switch
DRL controller
Rear washer motor
Rear wiper motor
Rear wiper relay
Windshield washer motor
Windshield wiper motor
10 A IG1 SIGA/T relay (A/T)
Power steering control module

Downloaded from www.Manualslib.com manuals search engine 9A-59 Wiring Systems:
9
15 7
"D-5"
"A-6"
A/T
GRY/RED
RED/BLU
16
A A
B
BG37
BLU/YEL
BLU/YEL
J/C
G17
J/C
G17
G22
G22
1
4
Main switch
(Key switch)
RADIO
G335
15A
40
WHT/RED
WHT/RED
YEL/RED
YEL/BLK1E14
2
Outside air
temperature sensor
"B-5"
Switch
6L0114
1617125
RED/BLKBRN/YEL
LT GRN/BLK
BRN
GRY/WHT
GRY
Parking
brake
switch
Seat
belt
switch
"C-3"
"D-1"
RBBY
8
LT GRN
A/T shift lever A/T shift
lever
115
"D-4"
LgRB
GR
Oil
pressure switchBrakefluid
level
switch
B
DRL
controller
B
E46
10E468
LgBBGWG
Main switch
"B-5"
Front door switch
Front door switch
Rear door switch
"D-5"
"D-5"
BRBR
BLK/RED
J/B
BCM
BLURED/BLK
RB
Other than indonesian make
Indonesian make
A
AB
B
I7RS0B910942-01

Downloaded from www.Manualslib.com manuals search engine 9A-73 Wiring Systems:
C-1 Combination Meter Circuit Diagram (Meter)S7RS0B910E019
RADIOJ/B
15A
40METER
10A25
WHT/RED
G2832
31 5
Stepper motor and LED
output driver
Voltage regulator
Micro controller
ILL
(Dial) ILL
(Display) ILL
(Pointer)
G336
RED/BLK
16
B
B
BLK /ORN
BLK /ORN
J/C
(CAN)
G15
FUEL
TEMP
TA C H O
SPEED
10
CAN
High Low
WHTRED
LCD
"A-8"
RW
10
8
BCM
I6RS0C910920-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-74
C-2 Combination Meter Circuit Diagram (Indicator)S7RS0B910E020
RADIO
15A40METER
10A25
WHT/RED
32
31 5
Stepper motor and
LED output driver
Voltage regulator
Micro controllerSMART
KEY
G336
RED/BLK
"D-1"
BEAM
REAR FOG
22 A/T
RED
(Dimmer / Passing)
(CAN)
J/B
L23DNRP
16
B
B
BLK /ORN
BLK /ORN
J/C
G15
10
CAN
High Low
R
G28
WHTREDBLU/ORN
"A-8""D-10"RW
10 8
BCM
261
"D-6"
TURN
(R)
GRN/REDBLU/YEL
912G33
1
64
SW-L SW-R LP-L IG
LP-R
Flasher relay
5
7
119G34
10A METER
Turn signal switch
25
RED/BLUBLU/RED
21
GR
RB
BO
BR
(L)
BY
I6RS0C910921-01