PPL SUZUKI SX4 2006 1.G Service Owner's Manual

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Troubleshooting
Step Action Yes No
1Scan tool check
1) Disconnect scan tool from DLC with ignition switch
turned OFF.
2) Check for proper connection to all terminals of scan tool
connector.
3) If OK, connect scan tool to another vehicle of this type
with ignition switch turned OFF.
4) Check communication between scan tool and ECM by
DTC check in ECM.
Is it possible to check DTC in ECM?Go to Step 2. Scan tool faulty. Refer
to its operator’s manual.
2DLC power circuit check
1) Check for proper connection to all DLC (1) terminals with
ignition switch turned OFF.
2) If OK, measure voltage between +B terminal (2) of DLC
and vehicle body ground with ignition switch turned to
ON position.
Is voltage 10 – 14 V?Go to Step 3. Repair power circuit.
3DLC ground circuit check
1) Ignition switch turn to OFF position.
2) Check DLC (1) ground circuits as follows.
• Measure resistance between signal ground terminal
(2) of DLC and vehicle body ground.
• Measure resistance between body ground terminal (3)
of DLC and vehicle body ground.
Is resistance 1
Ω or less?Go to Step 4. Repair ground circuit(s).
4DTC Check
1) Turn ignition switch to OFF position.
2) Connect scan tool to DLC.
3) Check DTC in the following control modules that
communicate with scan tool by K-line.
•BCM
• Keyless start control module
• 4WD control module
Is there any DTC other than CAN-DTC?Go to applicable
troubleshooting of DTC
other than CAN-DTC.Go to Step 5.
2
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
1
I7RW01110096-01
23 1
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
I7RW01110097-01

Downloaded from www.Manualslib.com manuals search engine 1A-34 Engine General Information and Diagnosis:
)
U*P0420Catalyst system efficiency below
thresholdOutput waveforms of HO2S-1 and HO2S-2 are similar.2 driving
cycles
)
U*P0443Evaporative emission system purge
control valve circuitMonitor signal of EVAP canister purge valve is different
from command signal. (circuit open or shorted to ground)2 driving
cycles
) P0462 Fuel level sensor circuit lowCircuit voltage of fuel level sensor is less than
specification.—
) P0463 Fuel level sensor circuit highCircuit voltage of fuel level sensor is more than
specification.—
)
U*P0480Fan 1 control circuitMonitor signal of radiator cooling fan relay is different from
command signal.1 driving
cycle
)
UP0481Fan 2 control circuitMonitor signal of A/C condenser cooling fan relay is
different from command signal.—
) *P0500 Vehicle speed sensor No VSS signal during fuel cut for specified time or longer.2 driving
cycles
) P0532A/C refrigerant pressure sensor
circuit lowOutput voltage of A/C refrigerant pressure sensor is less
than specification.—
) P0533A/C refrigerant pressure sensor
circuit highOutput voltage of A/C refrigerant pressure sensor is more
than specification.—
) *P0601Internal control module memory
check sum errorData write error or check sum error.1 driving
cycle
) P0602 Control module programming error Data programming error.1 driving
cycle
) *P0607 Control module performance Data programming error.1 driving
cycle
)
U*P0616Starter relay circuit lowStarter signal is low voltage even though engine is started
with vehicle at stop.2 driving
cycles
)
U*P0617Starter relay circuit highStarter signal is high voltage for specified time while
engine is running.2 driving
cycles
) *P1510
ECM backup power supply
malfunctionBackup power voltage is out of specification after starting
engine.1 driving
cycle
) *P2101Throttle actuator control motor
circuit range/performanceMonitor signal of throttle actuator output (duty output) is
inconsistent with throttle actuator control command.1 driving
cycle
) *P2102Throttle actuator control motor
circuit lowPower supply voltage of throttle actuator control circuit is
lower than specification even if throttle actuator control
relay turned on.1 driving
cycle
) *P2103Throttle actuator control motor
circuit highPower supply voltage of throttle actuator control circuit is
higher than specification even if throttle actuator control
relay turned off.1 driving
cycle
) *P2111Throttle actuator control system –
stuck openThrottle valve default opening is greater than 8° from
complementary closed position when diagnosing throttle
valve at ignition switch turned OFF.1 driving
cycle
) *P2119Throttle actuator control throttle
body range/performanceDifference between actual throttle valve opening angle
and opening angle calculated by ECM is more than
specification.1 driving
cycle
) *P2122Pedal position sensor (main) circuit
low inputOutput voltage of pedal position sensor (main) is lower
than specification.1 driving
cycle
) *P2123Pedal position sensor (main) circuit
high inputOutput voltage of pedal position sensor (main) is higher
than specification.1 driving
cycle
) *P2127Pedal position sensor (sub) circuit
low inputOutput voltage of pedal position sensor (sub) is lower
than specification.1 driving
cycle
) *P2128Pedal position sensor (sub) circuit
high inputOutput voltage of pedal position sensor (sub) is higher
than specification.1 driving
cycle
) *P2135Throttle position sensor (main / sub)
voltage correlationDifference between the opening angle based on throttle
position sensor (main) and the opening angle based on
throttle position sensor (sub) is more than specification.1 driving
cycle DTC No. Detecting itemDetecting condition
(DTC will set when detecting:)MIL

Downloaded from www.Manualslib.com manuals search engine 1A-42 Engine General Information and Diagnosis:
CANIST PRG DUTY (EVAP CANISTER PURGE FLOW
DUTY, %)
This parameter indicates valve ON (valve open) time
rate within a certain set cycle of EVAP canister purge
valve which controls the amount of EVAP purge.
IGNITION ADVANCE (IGNITION TIMING ADVANCE
FOR NO.1 CYLINDER, °)
Ignition timing of No.1 cylinder is commanded by ECM.
The actual ignition timing should be checked by using
the timing light.
EGR VALVE OPENING (%)
This parameter indicates opening rate of EGR valve
which controls the amount of EGR flow.
VVT GAP (TARGET-ACTUAL POSITION, °) (VVT
model)
It is calculated using the formula: target valve timing
advance – actual valve timing advance.
FUEL PUMP (ON/OFF)
ON is displayed when ECM activates the fuel pump via
the fuel pump relay switch.
STARTER SW (STARTER SWITCH, ON/OFF)
This parameter indicates condition of starting motor relay
output.
ON: Starting motor relay is ON
OFF: Starting motor relay is OFF
A/C PRESSURE (A/C REFRIGERANT ABSOLUTE
PRESSURE, kPa)
This parameter indicates A/C refrigerant absolute
pressure calculated by ECM.
A/C SWITCH (ON/OFF)
ON: Command for A/C operation being output from ECM
to HVAC.
OFF: Command for A/C operation not being output.
A/C COMP RELAY (A/C COMPRESSOR RELAY, ON/
OFF)
This parameter indicates the state of the A/C switch.
BLOWER FAN (ON/OFF)
This parameter indicates the state of the blower fan
motor switch.
ELECTRIC LOAD (ON/OFF)
ON: Headlight or small light ON signal inputted.
OFF: Above electric loads all turned OFF.
RADIATOR COOLING FAN (RADIATOR COOLING
FAN CONTROL RELAY, ON/OFF)
ON: Command for radiator cooling fan control relay
operation being output.
OFF: Command for relay operation not being output.A/C COND FAN (A/C CONDENSER COOLING FAN
CONTROL RELAY, ON/OFF)
ON: Command for A/C condenser cooling fan control
relay operation being output.
OFF: Command for relay operation not being output.
TP SENSOR 1 VOLT (THROTTLE POSITION SENSOR
(MAIN) OUTPUT VOLTAGE, V)
The Throttle Position Sensor (Main) reading provides
throttle valve opening information in the form of voltage.
TP SENSOR 2 VOLT (THROTTLE POSITION SENSOR
(SUB) OUTPUT VOLTAGE, V)
The Throttle Position Sensor (Sub) reading provides
throttle valve opening information in the form of voltage.
APP SENSOR 1 VOLT (ACCELERATOR PEDAL
POSITION (APP) SENSOR (MAIN) OUTPUT
VOLTAGE, V)
The Accelerator Pedal Position (APP) Sensor (Main)
reading provides accelerator pedal opening information
in the form of voltage.
APP SENSOR 2 VOLT (ACCELERATOR PEDAL
POSITION (APP) SENSOR (SUB) OUTPUT VOLTAGE,
V)
The Accelerator Pedal Position (APP) Sensor (Sub)
reading provides accelerator pedal opening information
in the form of voltage.
ACCEL POSITION (RELATIVE ACCELERATOR
PEDAL POSITION, %)
When accelerator pedal is at fully released position,
accelerator pedal is indicated as 0 – 3% and 90 – 100%
fully depressed position.
TARGET THROTTLE POSI (TARGET THROTTLE
VALVE POSITION, %)
Target Throttle Valve Position is ECM internal parameter
which indicates the ECM requested throttle valve
position.
IAC THROTTLE OPENING (IDLE AIR (SPEED)
CONTROL THROTTLE VALVE OPENING, %)
This parameter indicates throttle valve opening of idle air
control in %.
(100% indicates the maximum idle air flow.)
THROTTLE MOTOR VOLT (V)
This parameter indicates power supply voltage of throttle
actuator (motor) control circuit (input voltage from
throttle actuator control relay).
CLOSED THROTTLE POS (CLOSED THROTTLE
POSITION, ON/OFF)
This parameter reads ON when throttle valve is fully
closed, or OFF when it is not fully closed.

Downloaded from www.Manualslib.com manuals search engine 1A-44 Engine General Information and Diagnosis:
4Check keyless start control system malfunction
1) Check keyless start control system referring to “Keyless
Start System Operation Inspection in Section 10E”.
Is check result satisfactory?Go to Step 5. Keyless start control
system malfunction.
5Is engine cranked?Go to Step 6. Go to “Cranking System
Symptom Diagnosis in
Section 1I”.
6Does engine start?Go to Step 7. Go to Step 9.
7Check idle speed
1) Check engine idle speed referring to “Idle Speed and
IAC Throttle Valve Opening Inspection”.
Is check result as specified?Go to Step 8. Go to “Engine Symptom
Diagnosis”.
8Check ignition timing
1) Check ignition timing referring to “Ignition Timing
Inspection in Section 1H”.
Is check result as specified?Go to “Engine Symptom
Diagnosis”.Check ignition control
related parts referring to
“Ignition Timing
Inspection in Section
1H”.
9Check immobilizer system malfunction
1) Check immobilizer indicator lamp for flashing.
Is it flashing when ignition switch is turned to ON position?Go to “DTC Check in
Section 10C”.Go to Step 10.
10Check fuel supply
1) Check to make sure that enough fuel is filled in fuel tank.
2) Turn ON ignition switch for 2 seconds and then OFF.
3) Repeat Step 2) a few times.
Is fuel pressure felt from fuel feed hose when ignition switch
is turned ON?Go to Step 12. Go to Step 11.
11Check fuel pump for operation
Was fuel pump operating sound heard from fuel filler for
about 2 seconds after ignition switch ON and stop?Go to “Fuel Pressure
Check”.Go to “Fuel Pump and
Its Circuit Check”.
12Check ignition spark
1) Check ignition spark referring to “Ignition Spark Test in
Section 1H”.
Is it in good condition?Go to Step 13. Go to “Ignition System
Symptom Diagnosis in
Section 1H”.
13Check fuel injector circuit
1) Check fuel injector circuit referring to “Fuel Injector
Circuit Check.”
Is it in good condition?Go to “Engine Symptom
Diagnosis”.Go to “Fuel Injector
Circuit Check”. Step Action Yes No
I5RW0A110014-01

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Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but
Engine Can Be Started)
S6RW0D1104011
Wiring Diagram
Circuit Description
When the ignition switch is turned ON, ECM causes the main relay to turn ON (close the contact point). Then, ECM
being supplied with the main power, transmits indication ON signal of malfunction indicator lamp (MIL) to combination
meter in order to turn MIL ON. And then, combination meter turns MIL ON. When the engine starts to run and no
malfunction is detected in the system, ECM transmits MIL indication OFF signal to combination meter in order to turn
MIL OFF. And then, combination meter turns MIL OFF, but if a malfunction was or is detected, MIL remains ON even
when the engine is running.
BLK/WHT
BLK/RED
BLK/RED
BLK/RED
WHTBLK/YEL
BLK/YEL
RED/BLK
BLK/YEL
GRN
BRN/WHT
12V5V
2
3 8
6
57
REDWHTREDWHT
REDWHTREDWHT
E01-29
E01-3
E01-1
E01-60
E01-18
E01-16
BLK/ORN49
13
10 12 11G241-31
1414
G241-16
[A]
E01 C01
3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238 3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238G2411 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
[B]
1
C01-58
C01-15 C01-30
BLK/ORN
BLKBLKBLK
15
E01-31
REDWHTREDWHTC01-13 C01-12
1614
I6RW0D110018-02
[A]: ECM connector (viewed from harness side) 5. “IG COIL” fuse 11. Individual circuit fuse box No.1
[B]: Combination meter connector (viewed from harness side) 6. “METER” fuse 12. “IGN” fuse
1. Main fuse box 7. ECM 13. BCM
2. Ignition switch 8. Junction block assembly 14. CAN communication line
3. Main relay 9. ABS control module 15. To other control module (if equipped)
4. Malfunction indicator lamp in combination meter 10. “FI” fuse 16. TCM (for A/T model)

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-53
Troubleshooting
NOTE
• Before performed trouble shooting, be sure to read the “Precautions of ECM Circuit Inspection”.
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors referring to “Inspection of ECM and Its Circuits”.

Step Action Yes No
1MIL power supply check
1) Turn ignition switch to ON position.
Do other warning lights come ON?Go to Step 2. Go to Step 3.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ON ignition switch and check DTC in ECM.
Is there DTC(s) U0073 and/or U0121?Go to applicable DTC
diag. flow.Go to Step 3.
3Combination meter power supply and ground circuit
check
1) Turn ignition switch OFF position.
2) Disconnect connector from combination meter.
3) Check for proper connection to power supply and
ground terminals of combination meter connector.
4) If connections are OK, check that combination meter
circuit is as follows.
• Circuit voltage between combination meter power
supply terminal and vehicle body ground is 10 –14 V.
• Wiring harness resistance of combination meter
ground terminal and vehicle body ground is less than
3 Ω.
Are they in good condition?Go to Step 4. Repair or replace.
4CAN communication line circuit check
1) Check CAN communication line circuit between control
modules for open, short, high resistance and
connections referring to Step 5 to 10 under
“Troubleshooting for Communication Error with Scan
Tool Using CAN”.
Is circuit in good condition?Substitute a known-
good combination meter
and recheck. If MIL still
remains OFF, substitute
a known-good ECM and
recheck.Repair or replace.

Downloaded from www.Manualslib.com manuals search engine 1A-54 Engine General Information and Diagnosis:
Malfunction Indicator Lamp Remains ON after Engine StartsS6RW0D1104012
Wiring Diagram
Refer to “Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can
Be Started)”.
Circuit Description
When the ignition switch is turned ON, ECM causes the main relay to turn ON (close the contact point). Then, ECM
being supplied with the main power, transmits indication ON signal of malfunction indicator lamp (MIL) to combination
meter in order to turn MIL ON. And then, combination meter turns MIL ON. When the engine starts to run and no
malfunction is detected in the system, ECM transmits MIL indication OFF signal to combination meter in order to turn
MIL OFF. And then, combination meter turns MIL OFF, but if a malfunction was or is detected, MIL remains ON even
when the engine is running.
Troubleshooting
NOTE
• Before performed trouble shooting, be sure to read the “Precautions of ECM Circuit Inspection”.
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors referring to “Inspection of ECM and Its Circuits”.

Step Action Yes No
1DTC check
1) Start engine and recheck DTC of ECM and TCM (for A/T
model) while engine running.
Is there any DTC(s)?Go to Step 2 of “Engine
and Emission Control
System Check”, Step 2
of “A/T System Check in
Section 5A”.Go to Step 2.
2CAN communication line circuit check
1) Check CAN communication line circuit between control
modules for open, short, high resistance and
connections referring to Step 5 to 10 under
“Troubleshooting for Communication Error with Scan
Tool Using CAN”.
Is circuit in good condition?Substitute a known-
good combination meter
and recheck. If MIL still
remains ON, substitute
a known-good ECM and
recheck.Repair or replace CAN
communication circuit.

Downloaded from www.Manualslib.com manuals search engine 1A-56 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Oil control valve electrical circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Check for proper connection at “C01-60” and “C01-59”
terminals of ECM connector.
3) If OK, measure resistance between “C01-60” and “C01-
59” terminals of ECM connector.
Is resistance below 10
Ω?Go to Step 3. Go to Step 8.
3Oil control valve electrical circuit check
Was resistance more than 6.5
Ω in Step 2?Go to Step 4. Go to Step 7.
4Oil control valve electrical circuit for power short check
1) Turn ON ignition switch.
2) Measure voltage between “C01-60” terminal of ECM
connector and engine ground.
Is voltage below 1 V?Go to Step 5. “RED”, “GRN/RED”,
“YEL” or “GRN/WHT”
wire is shorted to power
supply circuit.
5Oil control valve electrical circuit for ground short
check
1) Disconnect connector from oil control valve with ignition
switch turned OFF.
2) Measure resistance between “C01-60” terminal of ECM
connector and engine ground.
Is resistance infinity?Go to Step 6. “GRN/RED” wire is
shorted to ground
circuit.
6Oil control valve electrical circuit for ground short
check
1) Measure resistance between “C01-59” terminal of ECM
connector and engine ground.
Is resistance infinity?Go to Step 7. “GRN/WHT” wire is
shorted to ground
circuit.
7Oil control valve electrical circuit for short check
1) Disconnect connector from oil control valve with ignition
switch turned OFF.
2) Measure resistance between “C01-60” and “C01-59”
terminals of ECM connector.
Is resistance infinity?Go to Step 8. “GRN/RED” wire is
shorted to “GRN/WHT”
wire.
8Oil control valve electrical circuit check
1) Disconnect connector from oil control valve with ignition
switch turned OFF.
2) Measure resistance between “C01-60” terminal of ECM
connector and “GRN/RED” wire terminal of oil control
valve connector and between “C01-59” terminal of ECM
connector and “GRN/WHT” wire terminal of oil control
valve connector.
Is resistance below 1
Ω?Go to Step 9. “GRN/RED” wire or
“GRN/WHT” wire circuit
is open or high
resistance.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-65
4MAF sensor output voltage check
1) Turn OFF ignition switch.
2) Remove ECM from its bracket with ECM connectors
connected.
3) Measure voltage between “C01-26” and “C01-27”
terminals of ECM connector referring to “Mass Air Flow
(MAF) and Intake Air Temperature (IAT) Sensor On-
Vehicle Inspection in Section 1C”.
Is each value within specified range?Poor “C01-26” and/or
“C01-27” terminal
connection.
If OK, substitute a
known-good ECM and
recheck.Go to Step 5.
5MAF sensor power supply voltage check
1) Disconnect connector from MAF and IAT sensor with
ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between
engine ground and “BLK/RED” wire terminal (2) of MAF
and IAT sensor connector (1).
Is voltage 10 – 14 V?Go to Step 6. “BLK/RED” wire is open
circuit.
6MAF sensor ground circuit check
1) Turn OFF ignition switch, measure resistance between
“GRY” wire terminal of MAF and IAT sensor connector
and engine ground.
Is resistance below 5
Ω?Go to Step 8. Go to Step 7.
7Ground circuit check
1) Measure resistance between “C01-27” terminal of ECM
connector and vehicle body ground.
Is resistance below 5
Ω?“GRY” wire is open or
high resistance circuit.ECM grounds “C01-58”,
“C01-15”, “C01-30” and/
or “E01-31” circuit is
open or high resistance.
If wires are OK,
substitute a known-
good ECM and recheck.
8MAF sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Turn ON ignition switch, measure voltage between
“GRN/BLK” wire terminal of MAF and IAT sensor
connector and engine ground.
Is voltage 0 V?Go to Step 9. “GRN/BLK” wire is
shorted to others circuit.
9MAF sensor signal circuit check
1) Turn OFF ignition switch, measure resistance between
“GRN/BLK” wire terminal of MAF and IAT sensor
connector and engine ground.
Is resistance infinity?Go to Step 10. “GRN/BLK” wire is
shorted to ground
circuit. Step Action Yes No
I4RS0A110020-01

Downloaded from www.Manualslib.com manuals search engine 1A-66 Engine General Information and Diagnosis:
DTC P0102: Mass Air Flow Circuit Low InputS6RW0D1104018
Wiring Diagram
Refer to “DTC P0101: Mass Air Flow Circuit Range / Performance”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 10 sec.
4) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

10MAF sensor signal circuit check
1) Measure resistance between “GRN/BLK” wire terminal
of MAF and IAT sensor connector and “C01-26” terminal
of ECM connector.
Is resistance below 3
Ω?Faulty MAF and IAT
sensor.“GRN/BLK” wire is open
or high resistance
circuit.
11Is DTC P0106 displayed?Go to “DTC P0106:
Manifold Absolute
Pressure Range /
Performance”.Substitute a known-
good ECM and recheck. Step Action Yes No
DTC detecting condition Trouble area
Voltage of MAF sensor output is less than specified value for specified time
with engine running.
(1 driving cycle detection logic)• Open or short in MAF sensor circuit
• MAF sensor
•ECM
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2MAF sensor and its circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Start engine and check MAF value displayed on scan
tool. (Refer to “Scan Tool Data” for normal value.)
Is normal value indicated?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.Go to Step 3.
3MAF sensor power supply voltage check
1) Disconnect connector from MAF and IAT sensor with
ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between
engine ground and “BLK/RED” wire terminal of MAF and
IAT sensor connector.
Is voltage 10 – 14 V?Go to Step 4. “BLK/RED” wire is open
circuit.