PPL SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9L-10 Paint / Coatings:
Under Coating Application AreasS6RW0D9C03002
I6RW0C9C0005-02
[A]: LH side “C”: Do not apply undercoating.
[B]: RH side “D”: Apply under coating after panting black color.

Downloaded from www.Manualslib.com manuals search engine Paint / Coatings: 9L-11
[C]: Both side “E”: Apply under coating (PVC, 600 µm or more).
“A”: Apply undercoating (PVC, 400 µm or more). “F”: Do not apply undercoating and anti-chip coat.
“B”: Apply anti-chip coat (300 µm or more) (Except vehicle with splash
guard).
I7RW019C0005-01
[A]: 2WD vehicle “B”: Apply undercoating (PVC, 600 µm or more).
[B]: 4WD vehicle “C”: Do not apply undercoating and anti-chip coat.
“A”: Apply undercoating (PVC, 400 µm or more). “D”: Do not apply undercoating (4WD model only).

Downloaded from www.Manualslib.com manuals search engine 9L-12 Paint / Coatings:
Anti-Corrosion Compound Application AreaS6RW0D9C03003
I5RW0C9C0013-01
“A”: Apply rust proof wax (hot wax 50 µm or more).
“B”: Apply rust proof wax (high viscosity wax 50 µm or more).
“C”: Never fill up drain holes with rust proof wax.

Downloaded from www.Manualslib.com manuals search engine Paint / Coatings: 9L-13
I5RW0A9C0010-01
“A”: Apply rust proof wax (hot wax 50 µm or more).
“B”: Never fill up drain holes with rust proof wax.

Downloaded from www.Manualslib.com manuals search engine 9M-1 Exterior Trim:
Body, Cab and Accessories
Exterior Trim
Repair Instructions
Roof Molding Removal and InstallationS6RW0D9D06001
2
312
3
44 [A]
A
B
[B]
5
6
(a)
(a)
I5RW0C9D0002-04
[A]: Roof molding installation Position roof molding with touching A to B. 3. Roof rail nut (if equipped)
[B]: Roof molding clip installation position 4. Roof molding
A: Positioning rib 5. Roof molding clip (Push-in type)
: Install roof molding clip to specified position on body with epoxy
adhesive applied.
B: Positioning for roof molding (Edge of panel flange) 6. Groove
1. Roof rail (if equipped) : 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
2. Roof rail cap (if equipped)

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-2
BCM Reception Data
Theft Deterrent LightS6RW0DA201003
The information display or clock (1) of this vehicle includes a theft deterrent light (2) for the theft preventive purpose.
The BCM makes the theft deterrent light flash at certain intervals after the ignition switch is turned off until it is turned
on again. Also, DTCs stored in BCM can be checked by reading the flashing patterns of the theft deterrent light when
diagnosing troubles.
Security Alarm Description (If Equipped)S6RW0DA201005
Operation
The security alarm system provides a warning of an abnormal condition to those who are around. Its operation is as
follows. While the system is in the stand-by mode (when 20 seconds or more elapsed after the door is locked using a
keyless entry transmitter or door request switch), BCM monitors door lock status, door switch status and battery power
supply voltage. When it detects an abnormal condition (door is unlocked by some way other than using keyless entry
transmitter or door request switch and opened or cut off BCM power supply voltage temporarily), it activates the
warning buzzer (located in BCM), theft deterrent light, hazard warning relay and horn relay.
The security alarm system has 2 selectable modes.
• A mode: No operation
• B mode: Theft deterrent light blinks, hazard warning lights blink, warning buzzer (located in BCM) sounds and horn
sounds
Engine speed signal
Vehicle speed signal Engine coolant temperature signal
Brake pedal switch signal
A/C refrigerant pressure signal
Fuel consumption signal A/C compressor clutch signal
Engine type signal
Transmission range sensor signal
Combination meter spec signal
Ignition knob switch signal
Door lock/unlock request signal
Buzzer request signal
Answer back request signal DATA BCM
Receive
Combination
Meter TCM
(A/T model)Keyless Start
Control Module
(if equipped) ECM
I6RW0CA20002-01
12
I5RW0AA20003-01

Downloaded from www.Manualslib.com manuals search engine 10B-3 Body Electrical Control System:
When “B” mode is selected and the door is locked using keyless entry transmitter or door request switch, the theft
deterrent light (1) flashes at 0.1 second interval for 20 seconds and the security alarm system is set to the stand-by
mode (2). Once it is set to the stand-by mode, the theft deterrent light blinks at 2 second intervals.
When the system is set to stand-by mode and the door is unlocked by some way other than using keyless entry
transmitter or door request switch and opened or cut off BCM power supply voltage temporarily, the alarm devices
operate according to the selected mode as described above.
The alarm stops under either of the following conditions.
• Ignition switch is turned ON
• A certain time has elapsed since the alarm started
For selection of the mode of the security alarm system, refer to “Security Alarm Mode Selection Procedure (If
Equipped)”.
Input / Output Table
Schematic and Routing Diagram
Body Electrical Control System Wiring Circuit DiagramS6RW0DA202001
NOTE
This wiring diagram shows circuits related to only BCM, not the entire circuits of BCM and junction
block. Refer to “Power Supply Diagram in Section 9A” for wiring circuits other than the figure below.

B AT3
T1
T2 2 C
1
I7RW01A20015-01
A: Indicator light turned ON T1: 0.1 seconds
B: Indicator light turned OFF T2: 20 seconds
C: When door is locked using keyless entry transmitter or door request switch T3: 2 seconds
Input Output
Keyless entry transmitter
Door switch status
Door lock statusBCMHorn relay
Theft deterrent light
(in information display)
Warning buzzer
(located in BCM)
Hazard warning relay
Door request switch signal
Ignition switch
I5RS0CA20003-01

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-4
BLK/BLU
BLK/YEL BLK/RED
12V
12V
+BB
BLU/YEL
WHT/BLU
+BB
RED/YEL G272-7
YEL/REDYEL/BLK
5V
IG1
IG2 IG2
L312-4
ORNL314-9YEL
BLUL313-3BLUPPL/WHT
+B +B
GRN/RED
GRN
GRN
RED/BLU
L315-9
L315-10
L01-10L01-1
ON DOOROFF+B
+B
IG1WHT
L312-5 12V
LT GRN
BLK
5V5V
5V
PNK
+BB
GRN G273-2BLKBLK/ORNG272-9
G271-3
BLK/ORNL314-4
BLU G273-5
WHTE324-2
WHTG272-11
+B
REDWHT
REDWHT
REDWHT
+BB
1
30
31
6
7
8
15
16
18
19
20 20 20
21
62 6339
40
42 41
43
4346 46 45 44
484947
50
51
56
5758
59
60
61
IG1
BRN/YEL23
25 22RED/BLK
24RED/BLU
IG128GRN/WHT33
34
12V 12VLT GRN/BLK
BRN12V
L01-1226GRY/WHT
GRY/RED
IG129GRN/YEL
12V27WHT/RED
+B
32
BLU/YEL
37
35
36
G04-16
IG1
IG1
IG1
IG1
12V
17IG2
WASH
OFF
INT
ON
WASH, ON WR EWON INTBLU/BLK
YELG272-20
GRN12V
12V 5
4
PPLG04-1511
12
13
14
GRNE325-3
G272-3BLU
GRY
IG19
+B
5V
L313-2YEL
10
REDWHT
REDWHT 32
L01-11
G04-21
G04-22
E04-10
E04-8
G04-8GRY
E04-11
E04-4
G04-11YEL
G04-13
G04-14G04-12
L01-7
L01-15
L01-3
L01-14
E04-5
L01-6
L01-16
L01-17
L01-5
L01-4
G04-18
G04-17G04-5
E04-9
G04-1G04-3
G04-2G04-4
E04-2 E04-1
38
REDWHT
REDWHT
REDWHT
YEL +BL315-143
BLK/RED
BLK/REDL314-6
G271-752
BLK/REDL314-7
53BLK/REDL314-8
54
55
46 46 45 44GRN
RED/BLU
L315-9
L315-10 +B
43
[A]
[B]
I6RW0DA20001-01
[A]: Without security alarm system 21. Rear end door switch 43. Door lock actuator relay (if equipped)
[B]: With security alarm system 22. Driver side seat belt switch 44. Driver side door lock actuator (if equipped)

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-10
Customer questionnaire (example)
Problem Symptom Confirmation
Check if what the customer claimed in “Customer Questionnaire” is accurately found in the vehicle. If that symptom is
found, check whether the symptom is identified as a failure. (This step should be shared with the customer if possible.)
DTC Check
Check DTC stored in BCM memory referring to “DTC Check”, record it and then clear it referring to “DTC Clearance”.
DTC indicates malfunction that occurred in the system but does not indicate whether it exists now or it occurred in the
past and the normal condition has been restored now. To check which case applies, clear DTC once and check
whether or not any fault exists.
Troubleshooting for DTC
Based on the DTC indicated in Step 3 and referring to applicable DTC flow, locate the cause of the trouble, namely in
a sensor, wire harness, connector, BCM or other part and repair or replace faulty parts.
Body Electrical Control System Symptom Diagnosis
Check the parts or system suspected as a possible cause referring to symptom diagnosis of each system.
Check for Intermittent Problem
Check parts where an intermittent trouble is easy to occur (e.g., wire harness, connector, etc.), referring to
“Intermittent and Poor Connection Inspection in Section 00”.
Final Confirmation Test
Confirm that the problem symptom has gone and the body electrical control system is free from any abnormal
conditions. If what has been repaired is related to the malfunction DTC, check DTC again and confirm that no DTC is
indicated.
Customers name:
Model:
VIN:

Date of issue:
Date Reg:
Date of problem:
Mileage:

Problem Symptoms
Power door lock system does not operate
Keyless entry system does not operate

Rear end door window defogger does not operate
Rear wiper does not operate
Rear end door opener does not operate
Other
Frequency of Occurrence
Continuous / Intermittent ( times a day, a month)
/ Other

Environmental Condition

Weather:
Fine / Cloudy / Rain / Snow / Other

Temperature: (F )
Diagnostic Trouble Code
Normal code / Malfunction code ( )
Warning buzzer does not sound
Interior light does not light
Theft deterrent light does not flush
I5RS0DA20006-01

Downloaded from www.Manualslib.com manuals search engine 10B-11 Body Electrical Control System:
Scan Tool DataS6RW0DA204003
Scan tool data ConditionNormal condition /
reference value
Vehicle Speed )At stop with ignition switch turned ON 0 km/h
Outside air Temp )Reference value is relative to outside air temperature–40 °C – 70 °C
(–40 °F – 158 °F)
Battery Voltage )At specified idle speed after warming up 10 – 14 V
Coolant Temp )At specified idle speed after warming up80 °C – 100 °C
(176 °F – 212 °F)
Engine Speed )Engine idling with no load applied after warming upDesired idle speed
± 50 rpm
Fuel Consumption )At specified idle speed after warming up 0.0 km/l
Key Reminder Sw )Ignition key inserted in ignition key cylinder Key in
Ignition key pulled out from ignition key cylinder Pulled
Rear Wiper Sw )Rear wiper switch at ON position and ignition switch turned ON ON
Rear wiper switch at INT position and ignition switch turned ON INT
Rear wiper switch at OFF position and ignition switch turned ON OFF
Door key Sw )Key cylinder switch of driver side door at lock position LOCK
Key cylinder switch of driver side door not turned Neutral
Key cylinder switch of driver side door at unlock position Unlock
Door Lock Sw )Lock side of manual door lock switch pressed LOCK
Manual door lock switch not pressed Neutral
Unlock side of manual door lock switch pressed Unlock
Driv Door Sw )Driver side door open Open
Driver side door closed Close
Pass Door Sw )Doors other than driver side door open Open
Doors other than driver side door closed Close
Brake Fluid Level )Brake fluid level at MIN level or higher Normal
Brake fluid level lower than MIN level Low
Parking Brake Sw )Parking brake lever pulled ON
Parking brake lever released OFF
Rear Defogger Sw )Rear end door window defogger switch pressed with engine running ON
Rear end door window defogger switch not pressed with engine
runningOFF
Headlight Sw )Lighting switch at HEAD position ON
Lighting switch at OFF position OFF
Tail Light Sw )Lighting switch at HEAD or CLEARANCE position ON
Lighting switch at OFF position OFF
Front Fog Light Sw )Lighting switch at HEAD position and front fog light switch at ON
positionON
Lighting switch at HEAD position and front fog light switch at OFF
positionOFF
Driv Seat belt Sw
)Driver side seat belt fastened Fasten
Driver side seat belt unfastened Unfasten
Rear end door opener )Rear end door opener switch pressed ON
Rear end door opener switch not pressed OFF
Charge light )Engine at stop with ignition switch turned ON ON
Engine running OFF
Oil pressure switch )Engine at stop with ignition switch turned ON ON
Engine running OFF
A/C Switch )A/C and ignition switch turned ON ON
A/C switch turned OFF OFF