engine TOYOTA 4RUNNER 1996 Owner's Guide

131
Keep your engine in good running
order. Malfunctions in the engine
electrical system, electronic igni-tion system/distributor ignitionsystem or fuel systems could
cause an extremely high three-way catalytic converter tempera-ture.
If the engine becomes difficult to
start or stalls frequently, take your
vehicle in for a check-up as soon
as possible. Remember, your To-yota dealer knows your vehicleand its three-way catalytic con-
verter system best.
To ensure that the three-way cata-lytic converter and the entire
emission control system operateproperly, your vehicle must re-ceive the periodic inspections re-
quired by the Toyota Maintenance
Schedule. For scheduled mainte- nance information, refer to the
separate Owner's Manual Sup-
plement/Maintenance Scheduleº.
CAUTION!
Avoid inhaling the engine exhaust.
It contains carbon monoxide,
which is a colorless and odorless
gas. It can cause unconscious- ness or even death.
Make sure the exhaust system has
no holes or loose connections. The system should be checked
from time to time. If you hit some-
thing, or notice a change in the
sound of the exhaust, have the
system checked immediately.
Do not run the engine in a garage
or enclosed area except for the
time needed to drive the vehicle in
or out. The exhaust gases cannot
escape, making this a particularlydangerous situation.
Do not remain for a long time in a
parked vehicle with the engine
running. If it is unavoidable, how-
ever, do so only in an unconfined
area and adjust the heating or
cooling system to force outside air
into the vehicle.
Keep the back door and back win-
dow closed while driving. An open
or unsealed back door and back
window, may cause exhaust gases
to be drawn into the vehicle. If you
must drive with the trunk lid open
to accommodate a large object,
close the windows, open all the in-
strument panel vents and have the
heating or cooling system deliver
fresh air into the vehicle by turning
the fan to high speed with the air in-
take control set at the outside air position.
To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or oth-
er obstructions.
If you smell exhaust fumes in the
vehicle, drive with the windows
open and the back door and back
window closed. Have the cause im-
mediately located and corrected.
Engine exhaust cautions

132
FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of lu-
bricating and cooling the inside of the en-
gine,
and plays a major role in maintaining
the engine in proper working order. ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are
as follows. Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil isleft on the cylinder wall when a piston
moves downwards in the cylinder.
High negative pressure generated
when the vehicle is decelerating sucks
some of this oil into the combustion
chamber. This oil as well as some part
of the oil film left on the cylinder wall is
burned by the high temperature com-
bustion gases during the combustionprocess.
Oil is also used to lubricate the stems
of the intake valves. Some of this oil is
sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-perature exhaust gases also burn the
oil used to lubricate the exhaust valve stems.
The amount of engine oil consumed
depends on the viscosity of the oil, the
quality of the oil and the conditions
the vehicle is driven under. More oil is consumed by high-speed driv-
ing and frequent acceleration and decel- eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
When judging the amount of oil con-
sumption, note that the oil may be-come diluted and make it difficult to
judge the true level accurately.
As an example, if a vehicle is used for re-
peated short trips, and consumes a nor- mal amount of oil, the dipstick may not
show any drop in the oil level at all, even after 1000 km (600 miles) or more. This is because the oil is gradually becoming
diluted with the fuel or moisture, making it
appear that the oil level has not changed. The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an expressway, making itappear that oil is excessively consumed
after driving at high speeds.
IMPORTANCE OF ENGINE OIL LEVEL CHECK
One of the most important points in proper vehicle maintenance is to keep the engine
oil at the optimum level so that oil function
will
not be impaired. Therefore, it is essen-
tial that the oil level be checked regularly.
Toyota recommends that the oil level bechecked every time you refuel the vehicle.
NOTICE
Failure to check the oil level regular- ly could lead to serious engine
trouble due to insufficient oil.
For detailed information on the oil level
check, see Checking the engine oil levelº
in Chapter 7-2.
Facts about engine oil consumption

133
Your engine is fitted with twin ground electrode spark plugs.
NOTICE
Use only twin ground electrode spark plugs for your engine perfor-
mance.
TANDEM MASTER CYLINDER BRAKE SYSTEM
The tandem master cylinder brake sys-
tem is a hydraulic system with two sepa-
rate sub-systems. If either sub-system
should fa il, the other will still work. Howev-
er, the pedal will be harder to press, and
your stopping distance will be longer.
Also, the brake system warning light may come on.
CAUTION!
Do not drive your vehicle with only a single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER
The brake booster uses engine vacuum to
power-assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reservevacuum for one or two stopsÐbut no more!
CAUTION!
Do not pump the brake pedal if the
engine stalls. Each push on the
pedal uses up your vacuum re- serve.
Even if the power assist is com-
pletely lost, the brakes will still
work. But you will have to push the
pedal hardÐmuch harder than nor-
mal. And your braking distance will
be longer.
ANTI-LOCK BRAKE SYSTEM (with ABSº warning light)
The anti-lock brake system is designed to prevent lock-up of the wheels during sud-
den braking or braking on slippery road surfaces. This assists the driver in con-
trolling the vehicle under these circum-stances.
The anti-lock brake system becomes op- erative after the vehicle has accelerated
to a speed in excess of approximately 10
km/h (6 mph). It stops operating when the
vehicle decelerates to a speed below
approximately 5 km/h (3 mph).
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicleis started. This means that the anti-lock
brake system is in the self check mode,
and does not indicate a malfunction.
Twin ground electrode spark
plugs (5VZ-FE engine) Brake system

137
3RZ-FE engine
5VZ-FE engineThe engine number is stamped on the
engine block as shown.
Your new vehicle carries theft preven-
tion labels which are approximately 56 mm (2.20 in.) by 16 mm (0.63 in.). The purpose of these labels is to reduce
the incidence of vehicle thefts by facilitat- ing the tracing and recovery of parts from
stolen vehicles. The label is designed so
that
once it is applied to a surface, any at-
tempt to remove it will result in destroying
the integrity of the label. Transferringthese labels intact from one part to anoth-
er, will be impossible.
NOTICE
You should not attempt to remove the theft prevention labels as it may
violate certain state or federal laws.
ÐEngine number Theft prevention labels (except for Canada)

Part 3How to start the engineÐ
(a) Before cranking
Before starting the engine
139
STARTING AND DRIVING
Before starting the engine
How to start the engine
Tips for driving in various conditions
Off-road driving precautions
Winter driving tips
Trailer towing
How to save fuel and make your
vehicle last longer, too
1. Check the area around the vehicle be-
fore entering it.
2. Adjust seat position, seatback angle,
seat cushion angle, head restraint height and steering wheel angle.
3. Adjust inside and outside rear view mirrors.
4. Lock all doors.
5. Fasten seat belts.
1. Apply the parking brake firmly.
2. Turn off unnecessary lights and acces- sories. 3.
Manual transmission: Press the
clutch pedal to the floor and shift the trans-
mission into neutral. Hold the clutch pedal
to the floor until the engine is started. A
starter safety device will prevent the start-
er from operating if the clutch pedal is not fully depressed.
Automatic transmission: Put the selec-
tor lever in Pº. If you need to restart the
engine while the vehicle is moving, put the
selector lever in Nº. A starter safety de-vice will prevent the starter from operating
if the selector lever is in any drive position. 4. Automatic transmission only: De-
press the brake pedal and hold it to the
floor until driving off.

140Before starting the engine, be sure to fol-
low the instructions in (a) Before crank- ingº.
Normal starting procedure
The multiport fuel injection system/se-
quential multiport fuel injection system in
your engine automatically controls the
proper air-fuel mixture for starting. You can start a cold or hot engine as follows:
1. With your foot off the accelerator ped- al, crank the engine by turning the key to
STARTº. Release it when the enginestarts.
2. After
the engine runs for about 10 sec-
onds, you are ready to drive.
If the weather is below freezing, let the en-
gine warm up for a few minutes before driving.
If the engine stalls...
Simply restart it, using the correct proce- dure given in normal starting. If the engine will not startÐ
See If your vehicle will not startº in Part 4.
NOTICE
Do not crank for more than 15 sec-
onds at a time. This may overheat
the starter and wiring systems.
Do not race a cold engine.
If the engine becomes difficult to
start or stalls frequently, have theengine checked immediately.
Always slow down in gusty cross- winds. This will allow you much better control.
Drive slowly onto curbs and, if pos-
sible, at a right angle. Avoid drivingonto high, sharp-edged objects and
other road hazards. Failure to do so
can lead to severe tire damage result-
ing in tire bursts.
When parking on a hill, turn the front
wheels until they touch the curb so that
the vehicle will not roll. Apply the park-
ing brake, and place the transmission in Pº (automatic) or in first or reverse
(manual). If necessary, block thewheels.
Washing your vehicle or driving
through deep water may get the
brakes wet. To see whether they are
wet, check that there is no traffic near
you, and then press the pedal lightly. If
you do not feel a normal braking force,
the brakes are probably wet. To dry
them, drive the vehicle cautiously
while lightly pressing the brake pedal
with the parking brake pulled. If they
still do not work safely, pull to the side
of the road and call a T oyota dealer for
assistance.
(b) Starting the engine
Tips for driving in variousconditions

141

Four-wheel drive modelsÐToyota
recommends not using four-wheel
drive on dry hard-surfaced roads, be-
cause four-wheel driving will causeunnecessary noise and wear, and poor
fuel economy.
Four-wheel drive modelsÐIn cold
temperatures, noise may occur when
driving in two-wheel drive before the
transfer is warmed up. Therefore, first
drive in four-wheel drive until the
transfer is warmed up.
CAUTION!
Before driving off, make sure that
the parking brake is fully released
and the parking brake reminder
light is off.
Do not leave your vehicle unat- tended while the engine is run-ning.
Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
To drive down a long or steep hill,
reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat
and not work properly.
Be careful when accelerating, up-
shifting, downshifting or braking
on a slippery surface. Sudden ac-
celeration or engine braking, could cause the vehicle to spin or skid.
Do not drive in excess of the speed
limit. Even if the legal speed limit
permits it, do not drive over 140
km/h (85 mph) unless your vehicle
has high-speed capability tires.
Driving over 140 km/h (85 mph)
may result in tire failure, loss of
control and possible injury. Be sure to consult a tire dealer to de-
termine whether the tires on your
vehicle are high-speed capability
tires or not before driving at such speeds.
Do not continue normal driving
when the brakes are wet. If they are
wet, your vehicle will require a lon-
ger stopping distance, and it may
pull to one side when the brakes
are applied. Also, the parking
brake will not hold the vehicle se-
curely. When driving your vehicle off-road,
please observe the following precautions
to ensure your driving enjoyment and to
help prevent the closure of areas to off-
road vehicles.
a. Drive your vehicle only in areas where
off-road vehicles are permitted to travel.
b. Respect private property. Get owner's
permission before entering private prop-
erty.
c. Do not enter areas that are closed.
Honor gates, barriers and signs that re-
strict travel.
d. Stay on established roads. When con- ditions are wet, driving techniques should
be changed or travel delayed to prevent
damage to roads.
For owners in U.S. mainland, Hawaii and Puerto Rico:
To obtain additional information pertaining
to driving your vehicle off-road, consultthe following organizations.
State and Local Parks and Recreation Departments
State Motor Vehicle Bureau
Recreational Vehicle Clubs
U.S. Forest Service and Bureau of
Land Management
Off-road driving precautions

142
CAUTION!
Always observe the following pre-
cautions to minimize the risk of seri-
ous personal injury or damage to
your vehicle: Drive carefully when off the road.
Do not take unnecessary risks by
driving in dangerous places.
Do not grip the steering wheel
spokes when driving off-road. A
bad bump could jerk the wheel and
injure your hands. Keep both
hands and especially your thumbs
on the outside of the rim.
Always check your brakes for ef- fectiveness immediately after driv-
ing in sand, mud, water or snow.
After driving through tall grass,
mud, rock, sand, rivers, etc., check
that there is no grass, bush, paper,
rags, stone, sand etc. adhering or
trapped on the underbody. Clear
off any such matter from the under-
body. If the vehicle is used with these materials trapped or adher-
ing to the underbody, a breakdown
or fire could occur.
The driver and all passengers
should fasten their seat belts
whenever the vehicle is moving.
NOTICE
If driving through water, such as
when crossing shallow streams,
first check the depth of the waterand the bottom of the river bed forfirmness. Drive slowly and avoid
deep water.
Take all necessary safety mea-sures to ensure that water damage
to the engine or other components does not occur.
Water entering the engine air in-take will cause severe engine dam-
age.
Water can wash the grease fromwheel bearings, causing rusting
and premature failure, and mayalso enter the differential, trans-
mission and transfer case, reduc- ing the gear oil's lubricating quali-ties.
Sand and mud that has accumu-lated in brake drums and around
brake discs may affect braking ef-ficiency and may damage brakesystem components.
Always perform a maintenance in-
spection after each day of off-road driving that has taken you
through rough terrain, sand, mud, or water. For scheduled mainte-nance information, refer to the
separate Owner's Manual Sup-
plement/Maintenance Scheduleº.

143
Make sure you have ethylene-glycol
antifreeze in the radiator.
NOTICE
Do not use alcohol type antifreeze.
Check the condition of the battery and cables. Cold temperatures reduce the capacity of
any battery, so it must be in top shape to provide enough power for winter starting.Chapter 7-3 tells you how to visually in-
spect the battery. Your Toyota dealer and
most service stations will be pleased tocheck the level of charge.
Make sure the engine oil viscosity is
suitable for the cold weather.
See Chapter 7-2 for recommended vis-
cosity. Leaving a heavy summer oil in your
vehicle during winter months may cause
harder starting. If you are not sure about
which oil to use, call your Toyota deal- erÐhe will be pleased to help. Keep the door locks from freezing. Squirt lock de-icer or glycerine into the
locks to keep them from freezing. To open
a frozen lock, try heating the key before in-serting it. Use a washer fluid containing an anti-
freeze solution.
This product is available at your Toyota
dealer and most auto parts stores. Follow
the manufacturer's directions for how
much to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may
damage your vehicle's paint.
Do not use your parking brake when there is a possibility it could freeze. When parking, put the transmission into
Pº (automatic) or into first or reverse
(manual) and block the rear wheels. Do
not use the parking brake, or snow or wa-
ter accumulated in and around the parkingbrake mechanism may freeze, making it
hard to release. Keep ice and snow from accumulating
under the fenders.
Ice and snow built up under your fenders
can make steering difficult. During bad winter driving, stop and check under the
fenders occasionally. Depending on where you are driving,
we recommend you carry some emer- gency equipment.
Some of
the things you might put in the ve-
hicle are tire chains, window scraper, bag of sand or salt, flares, small shovel, jump- er cables, etc.
Winter driving tips

144Your vehicle is designed primarily as a
passenger - and - load - carrying vehicle.
Towing a trailer will have an adverse ef
fect
on handling, performance, braking, dura-
bility and driving economy (fuel consump-
tion, etc.). Your safety and satisfaction de-
pend on the proper use of correct
equipment and cautious driving habits.
For your safety and the safety of others,you must not overload your vehicle or
trailer. Ask your local T oyota dealer for fur-
ther details before towing. WEIGHT LIMITS
Before towing, make sure the total
trailer weight, gross combination
weight, gross vehicle weight, grossaxle weight and trailer tongue load are
all within the limits.
The total trailer weight and tongue load
can be measured with platform scales
found at a highway weighing station,
building supply company, trucking com-
pany, junk yard, etc.
CAUTION!
The total trailer weight (trailer
weight plus its cargo load) must
not exceed the following. Exceed-
ing this weight is dangerous. If
towing a trailer over 907 kg (2000lb.), it is necessary to use a sway
control device with a sufficient ca-
pacity.
3RZ-FE engine 1587 kg (3500 lb.)
5VZ-FE engine 2267 kg (5000 lb.)
The gross combination weight
(sum of your vehicle weight plus
its load and the total trailer weight)
must not exceed the following.
Two-wheel drive models 3RZ-FE engine3447 kg (7600 lb.)
5VZ-FE engine 3992 kg (8800 lb.)
Four-wheel drive models 3RZ-FE engine 3583 kg (7900 lb.)
5VZ-FE engine 4173 kg (9200 lb.)
The gross vehicle weight must not
exceed the Gross Vehicle Weight
Rating (GVWR) indicated on the
Certification Label. The gross ve-
hicle weight is the sum of weights
of the unloaded vehicle, driver, passengers, luggage, hitch and
trailer tongue load. It also includes
the weight of any special equip-
ment installed on your vehicle.
The load on either the front or rear
axle resulting from distribution of
the gross vehicle weight on both
axles must not exceed the Gross
Axle Weight Rating (GAWR) listed
on the Certification Label.
Trailer towing