TOYOTA AVALON 2001 Service Repair Manual

D08001
Cover
Control Position
Indicator Plate
Slide CoverShift Lever Knob
Compression Spring
Shift Lever Knob Button
Shift Lever Knob
Cover
O/D Main
Switch Cover Shift Lever Knob Sleeve
Lower Position Indicator Housing
Detent Rod
Compression
Spring Manual Detent
Spring
Shift Lock
Release Button
SpringCushion
Shift Lock Control Unit
O/D Main Switch Grooved Pin
Collar
Shift Lever Plate
Shift Lever Sub-assembly
Bulb
Spring Nut
Indicator Light Wire
Control Shaft Cap


Apply MP grease
Precoated part

 Non-reusable part
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
AX-21
1311 Author
: Date
:
2001 AVALON (RM808U)

D07989
AX0KD-01
D07988
2
4
3
1
2
D07990
D07221
D07991
AX-24
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1314 Author
: Date
:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE O/D MAIN SWITCH TERMINAL
(a) Remove the connector from the shift lever plate.
(b) Remove the secondary locking device.
(c) Release the looking lug of the terminals 2 and 4, and pull
the terminals out from the rear.
(d) Separate the O/D main switch wire harness from the 2
clamps.
2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
(a) Side the shift lever knob cover.
(b) Remove the 2 screws and shift lever knob sub-assembly.
NOTICE:
Pay attention not to apply unnatural load onto O/D main
switch wire harness.
3. DISASSEMBLE SHIFT LEVER KNOB
SUB-ASSEMBL Y
(a) Using a small screwdriver, remove the O/D main switch
cover.
(b) Using a small screwdriver, remove the O/D main switch
from the shift lever knob.

D07992
D07220
D07222
D07239
D07225
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
AX-25
1315 Author
: Date
:
2001 AVALON (RM808U)
(c) Insert a small screwdriver into the position in the illustra-
tion and disengage the claw.
(d) Remove the shift lever knob button and compression
spring.
4. REMOVE INDICATOR LIGHT
(a) Remove the indicator light from the lower position indica-
tor housing.
(b) Remove the cap and bulb from the indicator light wire.
5. REMOVE LOWER POSITION INDICATOR HOUSING
Remove the 4 screws and lower position indicator housing.
6. DISASSEMBLE LOWER POSITION INDICATOR
HOUSING
(a) Remove the control position indicator plate.
(b) Remove the shift lock release button and spring.
(c) Remove the slide cover.
7. REMOVE SHIFT LOCK CONTROL UNIT
Remove the 2 screws and shift lock control unit assembly.

D07224
D07223
D07999
D07993
AX-26
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1316 Author
: Date
:
2001 AVALON (RM808U)
8. REMOVE MANUAL DETENT SPRING
Remove the screw and manual detent spring.
9. REMOVE SHIFT LEVER KNOB SLEEVE
10. REMOVE GROOVED PIN
Secure the room for the pin to be released by using the vice and
etc. as shown in the illustration, and hit the grooved pin with a
hammer and pull the grooved pin out.
NOTICE:

Hit and pull the pin out gradually.

Do not damage the shift lever sub-assembly.
11. REMOVE DETENT ROD, COMPRESSION SPRING
12. REMOVE SHIFT LEVER SUB-ASSEMBLY
(a) Using a screwdriver, pry and push up the spring nut.
(b) Using nippers, cut the spring nut off it.
(c) Remove the control shaft and shift lever sub-assembly.

D07994
D07995
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
AX-27
1317 Author
: Date
:
2001 AVALON (RM808U)
13. REMOVE CUSHION
Remove the 2 screws and 2 cushion.
14. REMOVE COLLAR
Using a screwdriver and hammer, remove the 4 collars.

F00693
With the brake pedal depressed,
shift while holding the shift lever
knob button in. (The ignition switch
must be in ON position.)
Shift normally Shift while holding the shift
lever knob button in.
AX0KF-01
AX-32
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1322 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page
AX-22).
HINT:
After installation, inspect shift lever operation.

When shifting it to each position, make sure that the shift-
ing lever moves smoothly, can be moderately operated
and the position indicator displays correctly.
Positions which can be operated without pressing
the shift lever knob button
R " N " D, L " 2 " D " N
Positions which can be operated only with pressing
the shift lever knob button
2 " L, N " R " P
Positions which can be operated only with pressing
the shift lever knob button, ignition switch ON and
brake pedal depressed
P " R

When starting the engine, make sure that the vehicle
moves forward when shifting from N to D position, and
moves rearward when shifting to R position.

AX0KE-01
D07994
D07996
D07997
Apply MP Grease
D07998
AX-28
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1318 Author
: Date
:
2001 AVALON (RM808U)
REASSEMBLY
1. INSTALL 4 COLLARS
2. INSTALL CUSHION
Install the 2 cushions with the 2 screws.
3. INSTALL SHIFT LEVER SUB-ASSEMBLY
(a) Install the shift lever sub-assembly with the control shaft.
(b) Support the control shaft, as shown in the illustration.
(c) Install a new spring nut to the control shaft by knocking
them lightly via the 10-mm seated nut.
4. INSTALL GROOVED PIN
(a) Apply MP grease on the compression spring, detent rod
and shift lever sub-assembly.
(b) Place the shift lever plate.
(c) Insert the grooved pin in the detent rod pin hole.
NOTICE:

Assemble the grooved pin to ensure that it fits into the
guide hole of the shift lever sub-assembly in parallel.

Take care not to insert the pin in the wrong direction
of the detent rod.

D07999
A00452F01188
A Shift Lever
Sub-assembly
Detent Rod
Grooved Pin
D07223
D07224
D07225
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
AX-29
1319 Author
: Date
:
2001 AVALON (RM808U)
(d) Meet the grooved pin with the notch of the guide hole.
(e) Press the pin with a hammer.
A: 10.0 - 10.4 mm (0.39 - 0.41 in.)
NOTICE:
When pressing in the grooved pin, if doing it at the place
other than the notch, the shift lever sub-assembly might be
damaged.
5. CHECK DETENT ROD OPERATION
6. INSTALL SHIFT LEVER KNOB SLEEVE
7. INSTALL MANUAL DETENT SPRING
Install the manual detent spring with the screw.
8. INSTALL SHIFT LOCK CONTROL UNIT
Install the shift lock unit assembly with the 2 screws.

D08000
D07239
D07222
D07220
AX-30
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1320 Author
: Date
:
2001 AVALON (RM808U)
NOTICE:
Install the grooved pin into the groove of the shift lock unit
as shown in the illustration.
9. ASSEMBLE LOWER POSITION INDICATOR HOUSING
(a) Install the slide cover.
(b) Install the spring and shift lock release bottom.
(c) Install the control position indicator plate.
10. INSTALL LOWER POSITION INDICATOR HOUSING
Install the lower position indicator housing with the 4 screws.
11. INSTALL INDICATOR LIGHT
(a) Install the bulb and cap to the indicator light wire.
(b) Install the indicator light to the lower position indicator
housing.
12. ASSEMBLE SHIFT LEVER KNOB SUB-ASSEMBLY
(a) Install the spring and shift lever knob to the shift lever
knob.
(b) Install the O/D main switch and O/D main switch cover to
the shift lever knob.
13. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER
KNOB COVER
(a) Pass through the wire harness of the O/D main switch as
shown in the illustration and set it.
(b) Install the shift lever knob and shift lever knob cover to the
shift lever sub-assembly.
NOTICE:
When operating the shift lever sub-assembly, check that
excessive force is not applied to the wire harness of the
O/D main switch.

- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
AX-31
1321 Author
: Date
:
2001 AVALON (RM808U)
(c) Install the 2 shift lever sub-assembly set screws.
Torque: 2.2 N´m (22 kgf´cm, 19 in.´lbf)
(d) Raise the shift lever knob cover.
14. CONNECT O/D MAIN SWITCH TERMINAL
(a) Connect the terminals of the O/D main switch.
(b) Connect the O/D main switch connector to the shift lever
plate.