TOYOTA AVALON 2001 Service Repair Manual

SS0G9-03
SS-32
- SERVICE SPECIFICATIONSSTEERING
148 Author
: Date
:
2001 AVALON (RM808U)
STEERING
SERVICE DATA
DRIVE BELT
Drive belt tension* New belt120 - 185 lbf
Drive belt tension* Used belt95 - 135 lbf
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedReference5.9 N´m (60 kgf´cm, 52 in.´lbf)
POWER STEERING VANE PUMP
Vane pump rotating torque0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
Oil clearance between pump shaft and bushing STD0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
None14.999 - 15.001 mm (0.59051 - 0.59059 in.)
114.997 - 14.999 mm (0.59043 - 0.59051 in.)
214.995 - 14.997 mm (0.59035 - 0.59043 in.)
314.993 - 14.995 mm (0.59027 - 0.59035 in.)
414.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum32.3 mm (1.272 in.)
POWER STEERING GEAR
Steering rack runout Maximum0.03 mm (0.0012 in.)
Total preload (Control valve rotating torque)0.8 - 1.4 N´m (8 - 14 kgf´cm, 6.9 - 12.2 in.´lbf)
*: For use with belt tension gauge

SS0GA-06
- SERVICE SPECIFICATIONSSTEERING
SS-33
149 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TILT STEERING COLUMN
Tilt lever lock shaft9.09078 in.´lbf
Turn signal bracket x Steering column upper tube7.57565 in.´lbf
Shift lever housing x Column tube assembly101007
Shift lever set bolt1111 08
Shift lock solenoid bracket x Shift lever housing3.43530 in.´lbf
Shift lock switch guide2.82925 in.´lbf
Universal joint assembly x Main shaft assembly3536026
Steering column assembly set nut2526019
Intermediate shaft sub-assembly x Control valve shaft3536026
Universal joint assembly x Intermediate shaft sub-assembly3536026
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
POWER STEERING VANE PUMP
Rear housing set bolt1717012
Pressure port union8385062
Suction port union set bolt131309
Front bracket x Rear bracket4344032
Vane pump pulley set nut4445033
Pressure feed tube x PS vane pump assembly5253038
Oil pressure switch2121015
PS vane pump set bolt A bolt29 (43)300 (440)22 (32)
PS vane pump set bolt B bolt4344032
Pressure feed tube x Pressure feed tube23 (25)230 (250)17 (18)
Clamp plate set nut7.88069 in.´lbf
POWER STEERING GEAR
Control valve housing set bolt1818013
Self-locking nut2525018
Rack housing cap5960043
Rack guide spring cap lock nut50 (69)510 (700)37 (51)
Rack x Rack end60 (83)610 (850)45 (61)
Tie rod end lock nut7475054
Turn pressure tube union nut12 (13)120 (130)9 (9)
PS gear assembly set bolt1811,850134
Stabilizer bar set bolt1919014
Pressure feed and return tubes x Control valve housing28 (25)290 (250)21 (18)
Pressure feed tube clamp plate set nut101007
Intermediate shaft sub-assembly x Control valve shaft3536026
Tie rod end x Steering knuckle4950036
( ): For use without SST

SS0ER-01
SS-20
- SERVICE SPECIFICATIONSSTARTING
136 Author
: Date
:
2001 AVALON (RM808U)
STARTING
SERVICE DATA
StarterRated voltage and output power
No-load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or more
15.5 mm (0.610 in.)
10 mm (0.394 in.)
17.6 - 23.5 N (1.79 - 2.41 kgf, 4.0 - 5.3 lbf)
11.8 N (1.20 kgf, 2.7 lbf)
30.0 mm (1.181 in.)
29.0 mm (1.142 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)

SS0ES-01
- SERVICE SPECIFICATIONSSTARTING
SS-21
137 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
End cover x Field frame1.51513 in.´lbf
Starter housing x Magnetic switch5.96052 in.´lbf
Field frame x Armature assembly5.96052 in.´lbf
Lead wire x Terminal C of starter5.96052 in.´lbf
Starter mounting bolt3940029
Terminal nut x Terminal C of starter1717312
Terminal nut x Terminal 30 of starter1717312
Magnetic switch end cover x Magnetic switch housing2.52522 in.´lbf

SS0ZS-01
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
- SERVICE SPECIFICATIONSSTANDARD BOLT
SS-1
11 7 Author
: Date
:
2001 AVALON (RM808U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

SS0ZU-01
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
- SERVICE SPECIFICATIONSSTANDARD BOLT
SS-3
11 9 Author
: Date
:
2001 AVALON (RM808U)
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more

SS0ZT-01
SS-2
- SERVICE SPECIFICATIONSSTANDARD BOLT
11 8 Author
: Date
:
2001 AVALON (RM808U)
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltClassmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
-60
145
290
540
850
-52 in.´lbf
10
21
39
61
-
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
-75
175
360
670
1,050
-65 in.´lbf
13
26
48
76
-
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
-90
210
440
810
1,250
-78 in.´lbf
15
32
59
90
-
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
-120
290
590
1,050
1,700
-9
21
43
76
123
-
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130

SF0ZZ-02
B09088

Gasket
Throttle Body
Water Bypass
HoseAir Assist
Hose
19.5 (200, 14)
19.5 (200, 14)
Air Cleaner Hose
w/ Resonator Vacuum Hose
Accelerator CableAir Intake
Chamber Stay
V-Bank Cover
IAC Valve
ConnectorThrottle
Position
Sensor
Connector
: Specified torque

Non-reusable part
N´m (kgf´cm, ft´lbf)
Vacuum Hose
Brake Booster
Vacuum Hose No.1
Fuel Vapor
Feed Hose
Throttle Cable
SF-54
- SFIACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
1163 Author
: Date
:
2001 AVALON (RM808U)
COMPONENTS

B09124
Protector

O-Ring

Gasket

O-RingNo.1 Throttle
Body
6.9 (70, 61 in.´lbf)
N´m (kgf´cm, ft´lbf)

Non-reusable part: Specified torque No.1 Intake Air Control Valve

Gasket
6.9 (70, 61 in.´lbf)
No.1
No.2 Throttle Body
- SFIACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
SF-55
1164 Author
: Date
:
2001 AVALON (RM808U)

B06500
No.2 Intake Air Control Valve
Gasket
Actuator Vacuum Hose
Ground Strap
Ground Cable
: Specified torque

Non-reusable part
14.5 (145, 10)
N´m (kgf´cm, ft´lbf)
DLC1 Bracket
DLC1
No.2
SF-56
- SFIACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
1165 Author
: Date
:
2001 AVALON (RM808U)