TOYOTA AVENSIS 1999 Supplement

   







H11829
Airbag
Sensor
Assembly
DTC 87
E1
Tc Check ConnectorCurtain
Shield
Airbag
Squib (LH)
→ ←
ICL+
ICL–ACC
orON
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI–29
OK
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect ICL+ and ICL– of the con-
nector (on the curtain shield airbag assembly side) be-
tween the curtain shield airbag assembly (LH) and airbag
sensor assembly.
(c) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least for 20
seconds.
(b) Clear DTC stored in memory.
(See page DI–153 of Pub. No. RM599E)
(c) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(e) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 87 is not output.
HINT:
Codes other than code 87 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK

  




H11830
→←
E1Tc ACC ON
orAirbag
Sensor
Assembly
DTC 87 Check Connector Curtain
Shield
Airbag
Squib (LH)
DI–30
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
4 Check curtain shield airbag squib (LH).
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
(c) Connect the curtain shield airbag assembly (LH) connec-
tor.
(d) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to LOCK, and wait at least for 20 se-
cond.
(b) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(c) Clear DTC stored in memory.
(See page DI–153 of Pub. No. RM599E)
(d) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(e) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(f) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 87 is not output.
HINT:
Codes other than code 87 may be output at this time, but they
are not relevant to this check.
NG Replace curtain shield airbag assembly (LH).
OK
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.


H11826
Airbag
Sensor
Assembly Curtain
Shield
Airbag
Squib (LH)
ICL+
(–)(+)Airbag Sensor
Assembly
ICL–
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI–31
DTC 88 Open in Curtain Shield Airbag Squib (LH)
Circuit
CIRCUIT DESCRIPTION
The curtain shield airbag squib circuit (LH) consists of the airbag sensor assembly and curtain shield airbag
assembly (LH).
It causes the curtain shield airbag assembly (LH) to activate when the curtain shield airbag assembly (LH)
activation conditions are satisfied.
For details of the function of each component, see OPERATION on page RS–2.
DTC 88 is recorded when an open is detected in the curtain shield airbag squib (LH) circuit.
DTC No.DTC Detecting ConditionTrouble Area
88

Open circuit in ICL+ wire harness or ICL– wire harness of
squib

Curtain shield airbag squib (LH) malfunction

Airbag sensor assembly malfunction
Curtain shield airbag assembly (LH)

Airbag sensor assembly

Wire harness
WIRING DIAGRAM
See page DI–21.
INSPECTION PROCEDURE
1 Prepare for inspection. (See step 1 on page DI–285 of Pub. No. RM599E)
2 Check curtain shield airbag squib (LH) circuit.
CHECK:
For the connector (on the curtain shield airbag assembly side)
between the curtain shield airbag assembly (LH) and the airbag
sensor assembly, measure the resistance between ICL+ and
ICL–.
OK:
Resistance: Below 1 Ω
NG Repair or replace harness or connector be-
tween curtain shield airbag assembly (LH) and
airbag sensor assembly.
DI69E–01

   








H11831
Airbag
Sensor
Assembly
DTC 88
E1 Tc Check Connector→ ← Curtain
Shield
Airbag
Squib (LH)
ICL+
ICL–ACC
orON
DI–32
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
OK
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect ICL+ and ICL– of the con-
nector (on the curtain shield airbag assembly side) be-
tween the curtain shield airbag assembly (LH) and airbag
sensor assembly.
(c) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least for 20
seconds.
(b) Clear DTC stored in memory.
(See page DI–153 of Pub. No. RM599E)
(c) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(e) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 88 is not output.
HINT:
Codes other than code 88 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK

  





H11832
→←
E1Tc ACC ON
orAirbag
Sensor
Assembly
DTC 88 Check ConnectorCurtain
Shield
Airbag
Squib (LH)
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI–33
4 Check curtain shield airbag squib (LH).
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
(c) Connect the curtain shield airbag assembly (LH) connec-
tor.
(d) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(b) Clear DTC stored in memory.
(See page DI–153 of Pub. No. RM599E)
(c) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(e) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 88 is not output.
HINT:
Codes other than code 88 may be output at this time, but they
are not relevant to this check.
NG Replace curtain shield airbag assembly (LH).
OK
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.

MANUAL TRANSAXLE (E251)
TROUBLESHOOTING MX–1. . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE UNIT MX–2. . . . . . . . . . . . . .
MANUAL TRANSAXLE ASSEMBLY MX–9. . . . . . . .
INPUT SHAFT MX–23. . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTPUT SHAFT MX–30. . . . . . . . . . . . . . . . . . . . . . . . .
OIL PUMP MX–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIFT AND SELECT LEVER SHAFT MX–40. . . . . . .
DIFFERENTIAL CASE MX–41. . . . . . . . . . . . . . . . . . . .
SHIFT LEVER AND CONTROL CABLE MX–48. . . . .

MX01Z–04
– MANUAL TRANSAXLE (E251)TROUBLESHOOTING
MX–1
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Noise
1. Oil (Level low)
2. Oil (Wrong)
3. Gear (Worn or damaged)
4. Bearing (Worn or damaged)MX–4
MX–4
MX–9
MX–9
Oil leakage
1. Oil (Level too high)
2. Gasket (Damaged)
3. Oil seal (Worn or damaged)
4. O–Ring (Worn or damaged)MX–4
MX–9
MX–9
MX–9
Hard to shift or will not shift
1. Control cable (Faulty)
2. Synchronizer ring (Worn or damaged)
3. Shift key spring (Damaged)MX–48
MX–9
MX–23
MX–30
MX–9
MX–23
MX–30
Jumps out of gear
1. Locking ball spring (Damaged)
2. Shift fork (Worn)
3. Gear (Worn or damaged)
4. Bearing (Worn or damaged)MX–9
MX–9
MX–9
MX–9

MX096–02
D06619
Starter
39 (400, 29)
Clutch Release
Cylinder
and Line
12 (120, 9)
4.9 (50, 43 in.·lbf)
12 (120, 9)
Control CableClip
Clip
Washer Air Flow Meter
ConnectorAir Cleaner Case
Assembly
with Air Hose
52 (530, 38)
87 (890, 64)
Engine Left
Mounting Bracket
Battery
Tray
No.1 Air Tube Assembly
Diesel Throttle Body
with No.2 Air Tube Assembly
Stay
VSV Connector for EGR
Turbo Pressure
Sensor Connector
Intake Air Temperature
Sensor Connector
Throttle Full
Switch Connector
Throttle Control
Motor Connector

Gasket

Non–reusable part
21 (214, 15)
N·m (kgf·cm, ft·lbf): Specified torque
15 (153, 11)
25 (255, 18)
25 (255, 18)
25 (255, 18)
25 (255, 18)
MX–2
– MANUAL TRANSAXLE (E251)MANUAL TRANSAXLE UNIT
MANUAL TRANSAXLE UNIT
COMPONENTS

D06618
RH Drive Shaft
LH Drive
Shaft
216 (2,200, 159)
Lock Nut Cap

Cotter Pin
Snap Ring
Front Exhaust Pipe
Engine Mounting
Center Member
LH Engine Under Cover RH Engine Under Cover
64 (650, 47)
Transaxle Case
Protector
25 (250, 18)
Back–Up Light
Switch Connector
Speed Sensor
Connector
Front Transport
HookHole Plug
Hole PlugHole Cover
64 (650, 47)
39 (400, 29)
73 (740, 54)
73 (740, 54)
52 (540, 38)
Tie Rod End
Engine Rear
Mounting Bracket
64 (650, 47)
98 (1,000, 72)
29 (300, 22)
64 (650, 47)
49 (500, 36)
127 (1,300, 94)
Ground Cable
Engine Front
Mounting Bracket
Engine Front
Mounting
Suction Pipe
N·m (kgf·cm, ft·lbf): Specified torque

Non–reusable part
Gasket
Gasket
8.0 (82, 71in.·lbf)
40 (408, 30)
x 10Bolt with Spring
20 (204, 15)
46 (470, 34)
62 (630, 46)
48 (490, 35)
40 (408, 30)
87 (890, 64)
64 (650, 47)
x 10
– MANUAL TRANSAXLE (E251)MANUAL TRANSAXLE UNIT
MX–3