TOYOTA AVENSIS 1999 Supplement

SS14B–01
– SERVICE SPECIFICATIONSBRAKE
SS–11
BRAKE
SERVICE DATA
Vacuum Pump
(1CD–FTV)Blade Minimum height
Minimum width
Minimum length16.20 mm (0.6378 in.)
5.95 mm (0.2343 in.)
44.96 mm (1.7701 in.)

SS0FT–04
SS–12
– SERVICE SPECIFICATIONSBRAKE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Brake pedal x Brake pedal bracket36.837527
End cover x Casing7.88068 in.·lbf
Check valve x End cover7475054
Union x Check valve1414010
Vacuum pump x Engine2121415

SS0IF–02
– SERVICE SPECIFICATIONSSTEERING
SS–13
STEERING
SERVICE DATA
DRIVE BELT
4A–FE and 7A–FE engines:
Drive belt deflection New belt5 – 6 mm (0.20 – 0.24 in.)
Drive belt deflection Used belt6 – 8 mm (0.24 – 0.31 in.)
*Drive belt tension New belt441 – 539 N (45 –55 kgf)
*Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
3S–FE engine:
Drive belt deflection New belt8 – 10 mm (0.31 – 0.39 in.)
Drive belt deflection Used belt10 – 13 mm (0.39 – 0.51 in.)
* Drive belt tension New belt441 – 539 N (45 – 55 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
2C–T, 2C–TE and 1CD–FTV engines:
Drive belt deflection New belt11 – 14 mm (0.43 – 0.55 in.)
Drive belt deflection Used belt15 – 18 mm (0.59 – 0.71 in.)
* Drive belt tension New belt539 – 637 N (55 – 65 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
4A–FE and 7A–FE engines:
Oil pressure at idle speed with valve closed Minimum8,238 kPa (84 kgf/cm2, 1,195 psi)
3S–FE engine:
Oil pressure at idle speed with valve closed Minimum9,022 kPa (92 kgf/cm2, 1,309 psi)
2C–T, 2C–TE and 1CD–FTV engines:
Oil pressure at idle speed with valve closed Minimum8,826 kPa (90 kgf/cm2, 1,280 psi)
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pump rotating torque Maximum0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
Pump shaft and front housing bushing oil clearance STD
Maximum0.01 – 0.03 mm (0.0004 – 0.0012 in.)
0.07 mm (0.0028 in.)
Vane plate height Minimum8.1 mm (0.319 in.)
Vane plate thickness Minimum1.797 mm (0.0708 in.)
Vane plate length Minimum14.988 mm (0.5901 in.)
Vane plate and pump rotor groove clearance Maximum0.03 mm (0.0012 in.)
Vane plate length Pump rotor and cam ring mark
None14.996 – 14.998 mm (0.59039 – 0.59047 in.)
114.994 – 14.996 mm (0.59032 – 0.59039 in.)
214.992 – 14.994 mm (0.59024 – 0.59032 in.)
314.990 – 14.992 mm (0.59016 – 0.59024 in.)
414.988 – 14.990 mm (0.59008 – 0.59016 in.)
Flow control valve spring length Minimum36.0 mm (1.417 in.)
*: For use with belt tension gauge

SS0IG–02
SS–14
– SERVICE SPECIFICATIONSSTEERING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pressure port union x Front housing6970051
Suction port union set bolt131309
Pulley cover x PS vane pump assembly3940029
PS vane pump assembly set bolt3940029
Union bolt x Pressure feed tube5252538
PS vane pump pulley set nut4344032
Idler pulley set nut3839028

SS061–28
– SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS–15
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Steering wheel x Steering main shaft7879058
Front passenger airbag assembly x Instrument panel reinforcement2121015
Seatback frame set bolt2525518
Front seat installation bolt3737527
Front seat belt lap outer ancher set bolt4243031
Curtain shield airbag (infrater) x Instrument panel reinforcement9.810087 in.·lbf
Curtain Shield Airbag (deployment section) x Body55144 in.·lbf
Side and curtain shield airbag sensor assembly x Body2121015
Front seat outer belt retractor Upper bolt
Lower bolt5.0
4251
43044 in.·lbf
31
Instrument panel x Reinfocement1818413
Seatback x Body2121415

SS0JK–03
SS–16
– SERVICE SPECIFICATIONSBODY ELECTRICAL
BODY ELECTRICAL
SERVICE DATA
SPEEDOMETER (ON–VEHICLE)
EUROPE MODELS :
Standard indication (mph)Allowable range (mph)
2020 – 24.5
4040 – 46.5
6060 – 68.5
8080 – 90.5
100100 – 112.5
Standard indication (km/h)Allowable range (km/h)
2020 – 26
4040 – 48
6060 – 70
8080 – 92
100100 – 114
120120 – 136
140140 – 158
160160 – 180
GENERAL COUNTRIES :
Standard indication (mph)Allowable range (mph)
2021 – 23.5
4041.5 – 44
60625 – 66
8083 – 87
100104 – 108.5
Standard indication (km/h)Allowable range (km/h)
2021 – 25
4041.5 – 46
6062.5 – 67
8083 – 88
100104 – 109
120125 – 130.5
140145.5 – 151.5
160166 – 173
TACHOMETER (ON–VEHICLE) / DC13.5V 25 C at (77 F)
Standard indicationAllowable range
700630 – 770
1,000900 – 1,100
2,0001,850 – 2,150
3,0002,800 – 3,200
4,0003,800 – 4,200
5,0004,800 – 5,200
6,0005,750 – 6,250
7,0006,700 – 7,300

– SERVICE SPECIFICATIONSBODY ELECTRICAL
SS–17
FUEL SENDER GAUGE
Float position mm (in.)Resistance (Ω)
F : Approx.19.76 (0.78)
3 (0.12)Approx.4.0

E : Approx. 92.7 (3.65)

Approx.107.0


SS0K4–02
SS–18
– SERVICE SPECIFICATIONSBODY
BODY
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
FRONT WIPER AND WASHER–––
Wiper arm x Wiper link2020515
INSTRUMENT PANEL–––
Curtain shield air bag x Body55144
Steering wheel set nut3435025
Passenger airbag assembly x Reinforcement1818513
FRONT SEAT–––
Front seat assembly x Body3737527
REAR SEAT (Sedan)–––
Seatback assembly x Body2121415
Side seatback x Body2121415
REAR SEAT (Except Sedan)–––
Side seatback x Body2121415
Seat cushion assembly x Body2121415
SEAT BELT–––
Front Seat Belt :
Shoulder anchor adjuster x Body4243031
Shoulder anchor x Body4243031

SS038–05
– SERVICE SPECIFICATIONSAIR CONDITIONING
SS–19
AIR CONDITIONING
SERVICE DATA
Refrigerant volume450
50 g (15.87


Drive belt deflection (apply load of 9.8N)–
1CD–FTV New belt11.0 – 13.0 mm (0.43 – 0.51 in.)
Used belt15.0 –18.0 mm (0.59 – 0.71 in.)
Drive belt tension–
1CD–FTV New belt520 – 755 N (53 – 77 kgf)
Used belt196 – 392 N (20 – 40 kgf)

SS050–04
SS–20
– SERVICE SPECIFICATIONSAIR CONDITIONING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Compressor x Compressor bracket2525018
Idle pulley lock nut3940029
Compressor x Discharge hose101007
Compressor x Suction hose101007
Pressure plate x Compressor13.21359