TOYOTA AVENSIS 1999 Supplement

Page 291 of 349

H03662
: 3 Clips
H03661
: 3 Clips
H03660
: 3 Clips
H03659
BO–20
– BODYINSTRUMENT PANEL
8. INSTALL NO.1 UNDER COVER
Install the No.1 under cover.
9. INSTALL NO.1 REGISTER
Install the No.1 register.
10. INSTALL COMBINATION METER
11. INSTALL CLUSTER FINISH PANEL
(a) Install the cluster finish panel, then connect the connec-
tor.
(b) Install the 2 screws.
12. INSTALL THESE PARTS:
(See Pub. No. RM 599E, page SR–13)
(a) Install the steering column.
(b) Install the combination switch.
(c) Install the column cover.
13. INSTALL LOWER FINISH PANEL
(a) Install the lower finish panel with the 2 screws.
(b) Install the hood lock control lever.
14. INSTALL STEERING WHEEL
(See Pub. No. RM 599E, page SR–13)
15. INSTALL THESE PARTS:
(a) Install the front seats.
Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
(b) Install the center pillar lower covers.
(c) Install the rear door scuff plates.
(d) Install the rear door opening trims.
(e) Install the cowl side trims.
(f) Install the front door scuff plates.

Page 292 of 349

I12491
– BODYINSTRUMENT PANEL
BO–21
(g) w/ Curtain Shield Airbag:
(1) Remove the protection cover.
(2) Install the 2 bolts.
Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
(3) Install the pillar garnish cover with the bolt.
NOTICE:
Be sure to tighten the bolt.
(4) Fell the pillar garnish cover.
(h) Install the front pillar garnishes.
(i) Install the front door opening trims.

Page 293 of 349

BO19O–02
I12752
Assist Grip Cushion
Assist Grip
Map Light
Sun Visor
Room Light
Front Pillar Garnish
Front Door
Opening TrimCenter Pillar Upper Garnish
Roof Side Inner Garnish
Front Seat Outer Belt
Rear Door Opening Trim
Rear Door Scuff Plate Side Seatback
Rear Seat Cushion
Front Door Scuff PlateCenter Pillar
Lower GarnishRoom LightSliding Roof
Opening TrimRoof
Headlining
Map LightAssist Grip Cushion
Assist Grip
42 (430, 31)
21 (214, 15)
w/ Sliding Roof:
: Specified torque
N·m (kgf·cm, ft·lbf)
21 (214, 15)
w/ Curtain shield air bag:
Front Pillar Garnish
BO–22
– BODYROOF HEADLINING (Sedan)
ROOF HEADLINING (Sedan)
COMPONENTS
w/ Curtain shield air bag:
Front Pillar Garnish

Page 294 of 349

BO2J5–01
H11626
I12491
H03625
H03637
: Clip
– BODYROOF HEADLINING (Sedan)
BO–23
REMOVAL
1. REMOVE THESE PARTS:
(a) Remove the front door opening trims.
(b) w/ Curtain Shield Airbag:
(1) Using a screwdriver,raise the pillar garnish cover.
(2) Remove the bolt, pillar garnish cover and front pillar
garnish.
(3) Remove the 2 bolts.
(4) Pack the air bag with protection cover.
(c) Remove the front pillar garnishes.
(d) Remove the front door scuff plates.
(e) Remove the rear door opening trims.
(f) Remove the rear door scuff plates.
(g) Remove the center pillar lower garnishes.
(h) Remove the rear seat cushion.
2. REMOVE REAR SIDE SEATBACK
Remove the bolt and rear side seatback.
3. REMOVE CENTER PILLAR UPPER GARNISH
(a) Remove the front seat outer belt shoulder anchor.
(b) Remove the screw and center pillar upper garnish.

Page 295 of 349

H03638
: 4 Clips
H11613
(1)
(5)
(4)
(3)(2)
H11614
BO–24
– BODYROOF HEADLINING (Sedan)
4. REMOVE ROOF SIDE INNER GARNISH
Remove the roof side inner garnish.
5. REMOVE THESE PARTS:
(a) Remove the assist grips.
(b) Remove the sun visors and holders.
(c) Remove the room light.
(d) Remove the map light.
(e) w/ Sliding Roof:
Remove the sliding roof opening trim.
6. REMOVE ROOF HEADLINING
Using a clip remover, remove the 3 clips and roof headlining.
7. REMOVE ASSIST GRIP CUSHION
8. w/ Curtain Shield Airbag:
REMOVE CURTAIN SHIELD AIRBAG
(a) In the oder shown in the illustration, remove the bolts and
grommets, then, remove the deployment section of the
curtain shield airbag.
(b) Put the removed air bag in the clear plastic bag and put
it on the instrument panel.

Page 296 of 349

BO2J6–01
H11613
(2)
(3)(4)(1)
(5)
H12071
: Clip
H12072
: Clip
H03625
– BODYROOF HEADLINING (Sedan)
BO–25
INSTALLATION
1. w/ curtain shield airbag:
INSINSTALL CURTAIN SHIELD AIRBAG
In order shown in the illustration, install the deployment section
of the curtain shield airbag with the bolts and grommet.
Torque: 9.8 N·m (100 kgf·cm, 7 ft·lbf)
2. INSTALL ASSIST GRIP CUSHION
3. INSTALL ROOF HEAD LINING
Install the roof headlining with the 3 clips.
4. INSTALL THESE PARTS:
(a) w/ Sliding Roof:
Install the sliding roof opening trim.
(b) Install the map light.
(c) Install the room light.
(d) Install the sun visors and holders.
(e) Install the assist grips.
5. INSTALL ROOF SIDE INNER GARNISH
6. INSTALL CENTER PILLAR UPPER GARNISH
(a) Install the and center pillar upper garnish with the screw.
(b) Install the front seat outer belt shoulder anchor with the
bolt.
Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)
7. INSTALL REAR SIDE SEATBACK
Install the rear side seatback with the bolt.
Torque: 21 N·m (214 kgf·cm, 15 ft·lbf)
8. INSTALL THESE PARTS:
(a) Install the rear seat cushion.
(b) Install the center pillar lower garnishes.
(c) Install the rear door scuff plates.
(d) Install the rear door opening trims.
(e) Install the front door scuff plates.

Page 297 of 349

I12491
BO–26
– BODYROOF HEADLINING (Sedan)
(f) w/ Curtain Shield Airbag:
(1) Remove the protection cover.
(2) Install the 2 bolts.
Torque: 5 N·m (51 kgf·cm, 44 in.·lbf)
(3) Install the front pillar garnish.
(4) Install the pillar garnish cover and bolt.
NOTICE:
Be sure to tighten the bolt.
(5) Fell the pillar garnish cover.
(g) Install the front pillar garnishes.
(h) Install the front door opening trims.

Page 298 of 349

BO19R–02
I12750
Roof Headlining Assist Grip
Map LightRoof
Headlining
Sliding Roof
Opening Trim Room Light Sun Visor
Holder
Front Pillar GarnishCenter Pillar
Upper Garnish
Rear Door
Opening Trim
Front Door Scuff Plate
Front Door
Scuff PlateCenter Pillar
Lower GarnishRear Door
Scuff Plate w/ Sliding Roof:
: Specified torqueN·m (kgf·cm, ft·lbf)
42 (430, 31)
Assist Grip
Rear Side Seatback
21 (214, 15)
Front Pillar Garnish
42 (430, 31)
Roof Side Inner Garnish
21 (214, 15)
w/ Curtain shield air bag:
Front Pillar Garnish
– BODYROOF HEADLINING (Liftback)
BO–27
ROOF HEADLINING (Liftback)
COMPONENTS

Page 299 of 349

BO2J7–01
H11626
I12491
H03637
: Clip
H03625
BO–28
– BODYROOF HEADLINING (Liftback)
REMOVAL
1. REMOVE THESE PARTS:
(a) Remove the front door opening trims.
(b) w/ Curtain Shield Airbag:
(1) Using a screwdriver,raise the pillar garnish cover.
(2) Remove the bolt, pillar garnish cover and front pillar
garnish.
(3) Remove the 2 bolts.
(4) Pack the air bag with protection cover.
(c) Remove the front pillar garnishes.
(d) Remove the front door scuff plates.
(e) Remove the rear door opening trims.
(f) Remove the rear door scuff plates.
(g) Remove the center pillar lower garnishes.
2. REMOVE CENTER PILLAR UPPER GARNISH
(a) Remove the front seat outer belt shoulder anchor.
(b) Remove the screw and center pillar upper garnish.
3. REMOVE REAR SIDE SEATBACK
Remove the bolt and rear side seatback.

Page 300 of 349

H03647
: 5 Clips
H11613
(1)
(5)
(4)
(3)(2)
H11614
– BODYROOF HEADLINING (Liftback)
BO–29
4. REMOVE ROOF SIDE INNER GARNISH
Remove the garnish.
5. REMOVE THESE PARTS:
(a) Remove the assist grips.
(b) Remove the sun visors and holders.
(c) Remove the room light.
(d) Remove the map light.
(e) w/ Sliding Roof:
Remove the sliding roof opening trim.
6. REMOVE ROOF HEADLINING
Using a clip remover, remove the 3 clips and roof headlining.
7. w/ Curtain Shield Airbag:
REMOVE CURTAIN SHIELD AIRBAG
(a) In the oder shown in the illustration, remove the bolts and
grommets, then, remove the deployment section of the
curtain shield airbag.
(b) Put the removed airbag in the clear plastic bag and put it
on the instrument panel.

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