TOYOTA AVENSIS 2002 Repair Manual

610E9±01
B66571N
m (kgf
cm ft
lbf): Specified torqueDeck Trim Side
Panel Assy RH
Package Tray
Trim Panel Assy
Roof Side
Garnish Inner LH
Deck Trim Side
Panel Assy LH
Rear Floor Finish Plate
Rear Seat Cushion Assy
and Rear Seatback Assy
Rear Seat
3 Point Type
Belt Assy Inner
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
7.5 (76.5, 66 in.
lbf)
Rear Seat
3 Point Type
Belt Assy Outer
Rear Seat Belt
Assy Outer Center
31 (316, 23)
42 (430, 31)
42 (430, 31)
42 (430, 31)
CRS Anchor
Bracket Sub±assy Roof Side
Garnish Inner LH
Rear Seat Side
Back Assy RH
Rear Seat
Side Back
Assy LH
± SEAT BELTREAR SEAT BELT (LIFTBACK MODELS)
61±19
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (LIFTBACK MODELS)
COMPONENTS

610EA±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
61±20
±
SEAT BELT REAR SEAT BELT (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±45)
2. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
3.REMOVE REAR SEAT ASSY (See page 72±21)
4.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±45)
5. REMOVE BACK DOOR WEATHERSTRIP
6.REMOVE REAR FLOOR FINISH PLATE (See page 76±45)
7.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±45)
8.REMOVE DECK TRIM SIDE PANEL ASSY RH (See page 76±45)
9. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
10. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a)Remove the rear seatback board RH (See page 72±21).
(b)Remove the rear seat shoulder belt cover (See page 72±21).
(c) Remove the bolt on the retractor side and remove the belt completely.
(d) Remove the bolt and belt assy outer center on the floor anchor side.
11. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
13. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
15. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
16. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt on the retractor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)

B70206
LockUnlock
45

B66570
Protrusion Part
Front Front
Mark
Protrusion Part
B66568Lock Unlock
45

± SEAT BELTREAR SEAT BELT (LIFTBACK MODELS)
61±21
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt locks by pulling it out quickly af-
ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound
after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
17. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in
the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Makesure that the anchor part does not run onto the protru-
sion part of the floor panel.
18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N
m (76.5 kgf
cm, 66 in.
lbf) for front bolt
42 N
m (430 kgf
cm, 31 ft
lbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.

61±22
±
SEAT BELT REAR SEAT BELT(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1)Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c)Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
(1)Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d)Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed.
(1)Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e)Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1)Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2)Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
19.INSTALL REAR SEAT ASSY (See page 72±21)

610CP±02
B66567
42 (430, 31)
42 (430, 31)
N
m (kgf
cm ft
lbf): Specified torqueRear Seat Cushion Assy
and Rear Seatback Assy
42 (430, 31)
Rear Seat
3 Point Type
Belt Assy OuterRear Seat Belt
Assy Outer Center
Package Tray
Trim Panel AssyRoof Side Garnish Inner RH
Roof Side Garnish Inner LH
Rear Seat
3 Point Type
Belt Assy Inner
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
42 (430, 31)
31 (316, 23)
31 (316, 23)7.5 (76.5, 66 in.
lbf)Rear Seat Belt
Assy Outer Center
CRS Anchor
Bracket
Sub±assy
42 (430, 31)
40/60 Folding Type:
United Fixed Type: 61±14
± SEAT BELTREAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (SEDAN MODELS)
COMPONENTS

610ED±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
61±15
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
2.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
4. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
5.REMOVE REAR SEAT ASSY (See page 72±27, 72±32)
6.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±36)
7.REMOVE ROOF SIDE GARNISH INNER LH (See page 76±36)
8.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±36)
9. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
10. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a) United fixed type: Remove the bolt and belt on the floor anchor side.
(b) United fixed type:
Remove the bolt and belt on the retractor side.
(c) 40/60 folding type: Remove the rear seatback board RH (See page 72±27).
(d) 40/60 folding type: Remove the rear seat shoulder belt cover (See page 72±27).
(e) 40/60 folding type: Remove the bolt on the retractor side and remove the belt completely.
(f) Remove the bolt and belt outer center on the floor anchor side.
11. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
13. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
15. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt assy with the bolt as shown in the illustra-
tion.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
16. INSTALL REAR SEAT BELT ASSY OUTER CENTER (UNITED FIXED TYPE REAR SEAT)

B70205Lock Unlock
45
61±16
± SEAT BELTREAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(a) Install the belt with the bolt on the retractor side.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the seat belt assy.
(c) Install the belt with the bolt on the floor anchor side.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt locks by pulling it out quickly af-
ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound
after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
17. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(40/60 FOLDING TYPE REAR SEAT)
(a) Install the belt assy with the bolt on the retractor side.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)

B70206
LockUnlock
45

B66570
Protrusion Part
Front Front
Mark
Protrusion Part
B70207Lock Unlock
45

± SEAT BELTREAR SEAT BELT (SEDAN MODELS)
61±17
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt locks by pulling it out quickly af-
ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound
after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in
the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
19. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N
m (76.5 kgf
cm, 66 in.
lbf) for front bolt
42 N
m (430 kgf
cm, 31 ft
lbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.

61±18
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
(1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
20.INSTALL REAR SEAT ASSY (See page 72±27, 72±32)

610EB±01
A79910N
m (kgf
cm ft
lbf): Specified torqueRear Window Side
Garnish RH
Roof Side
Garnish Inner RH
Deck Trim
Side Board RH
Deck Floor
Box RH
Deck Floor
Box Front
Tonneau Cover Assy
Deck Board
Sub±assy
Deck Floor
Box Rear
Deck Trim
Side Board LH
Deck Floor
Box LH
Rear Window
Side Garnish
LH
Roof Side
Garnish
Inner LHRear Floor
Finish Plate
Rear Seat Cushion Assy
and Rear Seatback Assy
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
Rear Seat
3 Point Type
Belt Assy Outer
Rear Seat Belt
Assy Outer Center
Rear Seat
3 Point Type
Belt Assy Inner
31 (316, 23)CRS Anchor
Bracket Sub±assy
7.5 (76.5, 66 in.
lbf)
42 (430, 31)
42 (430, 31)
42 (430, 31)
± SEAT BELTREAR SEAT BELT (WAGON MODELS)
61±23
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (WAGON MODELS)
COMPONENTS