TOYOTA AVENSIS 2002 Repair Manual

610EC±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
61±24
±
SEAT BELT REAR SEAT BELT (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±54)
2. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
3.REMOVE REAR SEAT ASSY (See page 72±21)
4. REMOVE TONNEAU COVER ASSY
5. REMOVE BACK DOOR WEATHERSTRIP
6.REMOVE DECK BOARD SUB±ASSY (See page 76±54)
7.REMOVE DECK FLOOR BOX REAR (See page 76±54)
8.REMOVE DECK FLOOR BOX FRONT (See page 76±54)
9.REMOVE DECK FLOOR BOX RH (See page 76±54)
10.REMOVE REAR FLOOR FINISH PLATE (See page 76±54)
11.REMOVE DECK TRIM SIDE BOARD RH (See page 76±54)
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
13. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a)Remove the rear seatback board RH (See page 72±21).
(b)Remove the rear seat shoulder belt cover (See page 72±21).
(c) Remove the bolt on the retractor side and remove the belt outer center c\
ompletely.
(d) Remove the bolt and belt outer center on the floor anchor side.
14. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
15. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
16. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
17. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:

Makesure that the anchor part does not run onto the
protrusion part of the floor panel.

Do not disassemble the retractor.
19. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt on the retractor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)

B70206
LockUnlock
45

B66570
Protrusion Part
Front Front
Mark
Protrusion Part
B66568Lock Unlock
45

± SEAT BELTREAR SEAT BELT (WAGON MODELS)
61±25
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt locks by pulling it out quickly af-
ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the assembly
installed.
(1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound
after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
20. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in
the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
21. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N
m (76.5 kgf
cm, 66 in.
lbf) for front bolt
42 N
m (430 kgf
cm, 31 ft
lbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.

61±26
±
SEAT BELT REAR SEAT BELT (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt outer with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
22.INSTALL REAR SEAT ASSY (See page 72±21)

610CJ±02
B66559
Combination Meter (Driver Side Seat Belt Warning Lamp)
Passenger Side Seat Belt Warning Lamp Assy
Front Seat Inner Belt Assy LH
Front Seat Inner Belt Assy RH
Seat Belt Warning Sensor
(Built in Passenger Side Seat)
± SEAT BELTSEAT BELT WARNING SYSTEM
61±1
AVENSIS REPAIR MANUAL (RM1018E)
SEAT BELT WARNING SYSTEM
LOCATION

610CK±02
61±2
±
SEAT BELT SEAT BELT WARNING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
Driver side seat belt warning lamp does not light up
1. Fuse
2. Combination meter
3. Airbag sensor assy center
4. Front seat inner belt assy LH
5. Wire harness

71±21
60±62 61±3

Passenger side seat belt warning lamp does not light up
1. Fuse
2. Passenger side seat belt warning lamp assy
3. Front seat inner belt assy RH
4. Wire harness

61±3
61±3

610CL±02
B69502
AA
Buckle Switch ON
1
3 2
4
B69502
AA
Buckle Switch OFF
1
3 2
4
B69852
3 2
1
4AA
Connect of Airbag
Seat Position Sensor12B
B
B69501
AA
Buckle Switch ON
B
B
3 21
4321
± SEAT BELTSEAT BELT WARNING SYSTEM
61±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. Driver side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch.
(1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±31,330

(3) Release the seat belt (Buckle switch is OFF).
(4) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±3330

If the result is not as specified, replace the inner belt assy.
(b) Inspect the circuit for the airbag seat position sensor.
(1) Check the resistance between the terminals of con-
nector A and the connector of the airbag seat posi-
tion sensor.
Standard:
Tester ConnectionSpecified Condition
A±2 ± B±1 (Connector for airbag seat position sensor)Below 1
A±4 ± B±2 (Connector for airbag seat position sensor)Below 1

If the result is not as specified, replace the inner belt assy.
2. Passenger side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch.
(1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± B±3Below 1

A±3 ± B±1Below 1

B69501
AA
Buckle Switch OFF
B
B
3 21
4321 61±4
± SEAT BELTSEAT BELT WARNING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(3) Release the seat belt (Buckle switch is OFF).
(4) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± B±310 k
or higher
A±3 ± B±1Below 1

If the result is not as specified, replace the inner belt assy.

031HB±01
± SERVICE SPECIFICATIONSAUDIO & VISUAL SYSTEM
03±67
AVENSIS REPAIR MANUAL (RM1018E)
AUDIO & VISUAL SYSTEM
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Amplifier antenna assy x Body7.07162 in.
lbf
Antenna cord sub±assy x Body7.07162 in.
lbf
Antenna cord sub±assy No.3 x Body7.07162 in.
lbf

030A9±10
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±45
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
U341E (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgfcm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgfcm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgfcm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgfcm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U341E (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgfcm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgfcm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgfcm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgfcm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)

03±46
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E) Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
119 ± 127 km/h (74 ± 79 mph)
70 ± 74 km/h (43 ± 46 mph)
9 ± 12 km/h (6 ± 7 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
9 ± 12 km/h (6 ± 7 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 104 km/h (60 ± 65 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 104 km/h (60 ± 65 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U241E (1AZ±FSE) (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)