TOYOTA AVENSIS 2003 Service Repair Manual

E68137
E68137
65±12
±
LIGHTING LIGHTING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
13. MAP LAMP ASSY
(a) Check the continuity between the terminals at each switch position as shown in the chart.
Standard:
Switch operationTester connectionSpecified condition
OFF±No continuity
DOOR2 ± 4Continuity
ON3 ± 4Continuity
14. ROOM LAMP ASSY NO.2
(a) Check the continuity between the terminals at each switch position as shown in the chart.
Standard:
Switch operationTester connectionSpecified condition
OFF±No continuity
DOOR2 ± 4Continuity
ON3 ± 4Continuity
15. COURTESY LAMP ASSY
(a) Check that the continuity exists between the terminals. Standard: There is continuity
16. LUGGAGE COMPARTMENT LAMP ASSY NO.1
(a) Check that the continuity exists between the terminals. Standard: There is continuity
17. GLOVE BOX LAMP ASSY
(a) Check that the continuity exists between the terminals when switch is op\
erated. Standard:
ON (When shaft is pressed): No continuity
OFF (When shaft is not pressed): Continuity
18. LH VISOR ASSY
(a) Inspect vanity light continuity. (1) Check that the continuity exists between the terminal 1 and the terminal 2 when the\
light is oper-
ated.
Standard:
OFF (closed): No continuity
ON (opened): Continuity
19. RH VISOR ASSY
(a) Inspect vanity light continuity. (1) Check that the continuity exists between the terminal 1 and the terminal 2 when the\
light is oper-ated.
Standard:
OFF (closed): No continuity
ON (opened): Continuity
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E68132
E68133
E65594
Free Pushed in4
2
1 3
±
LIGHTING LIGHTING SYSTEM
65±13
AVENSIS REPAIR MANUAL (RM1018E)
20. HEADLAMP LEVELING SWITCH
(a) Connect the battery positive (+) lead to the terminal 1 and
the battery negative (±) lead to the terminal 5.
(b) Measure the resistance between the terminal 2 and the battery negative (±) lead when headlamp leveling switch
is operated.
(c) Measure the resistance between the terminal 4 and the
battery negative (±) lead when headlamp leveling switch
is operated.
Standard:
Switch positionResistance (
)
01.0 ± 1.2
11.6 ± 1.9
22.3 ± 2.6
32.9 ± 3.3
43.5 ± 3.9
54.1 ± 4.6
(d) Inspect switch illumination.
(1) Connect the battery positive (+) lead to the terminal3 and the battery negative (±) lead to the terminal
5, and check that the illumination comes on.
21. STOP LAMP SWITCH ASSY (W/O CRUISE CONTROL)
(a) Check the continuity between each of the terminals when switch is operat\
ed. Standard:
ON (When shaft is pushed): No continuity
OFF (When shaft is not pushed): Continuity 22. STOP LAMP SWITCH ASSY (W/ CRUISE CONTROL)
(a) Check the continuity between the terminals at eachswitch position as shown in the chart.
Standard:
Switch positionTester connectionSpecified condition
Switch pin free1 ± 2No continuity
Switch pin free3 ± 4Continuity
Switch pin pushed in1 ± 2Continuity
Switch pin pushed in3 ± 4No continuity
23. BACK UP LAMP SWITCH ASSY
(a) Check the continuity between each of the terminals when switch is operat\
ed. Standard:
ON (When shaft is pushed): Continuity
OFF (When shaft is not pushed): No continuity
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E68134
20

6

0

+45


±45
(Low)
(High)
E68135
21.3


6

0


+45

±45

(Low)
(High)
65±14
±
LIGHTING LIGHTING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
24. HEIGHT CONTROL SENSOR SUB±ASSY FR RH
(a) Connect the 3 dry cell batteries (1.5 V) in series.
(b) Connect the positive (+) lead from the battery to the termi- nal 1 and negative (±) lead from the battery to the terminal
3.
(c) Measure voltage between the terminal 2 and the terminal 3 when slowly move the link up and down.
Standard:
Link angleStandard voltage
+45
(High)4.5 V
0
(Normal)2.5 V
±45
(Low)0.5 V
25. HEIGHT CONTROL SENSOR SUB±ASSY REAR RH
(a) Connect the 3 dry cell batteries (1.5 V) in series.
(b) Connect the positive (+) lead from the battery to the termi-
nal 1 and negative (±) lead from the battery to the terminal
3.
(c) Measure voltage between the terminal 2 and the terminal 3 when slowly move the link up and down.
Standard:
Link angleStandard voltage
+45
(High)4.5 V
0
(Normal)2.5 V
±45
(Low)0.5 V
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650SZ±01




I35249
Sedan:
Wagon:
Liftback:
65±24
±
LIGHTING REAR COMBINATION LAMP ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REAR COMBINATION LAMP ASSY LH
REPLACEMENT
1. REMOVE REAR COMBINATION LAMP ASSY LH
(a) Remove the service hole cover LH.
(b) Disconnect the connector. (c) Remove the 3 nuts and the rear combination lamp assyLH.
(d) SEDAN: Remove the combination lamp socket and the 6 lamp
bulbs.
(e) WAGON:
Remove the combination lamp socket and the 3 lamp
bulbs.
(f) LIFTBACK: Remove the combination lamp socket and the 4 lamp
bulbs.
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650SW±01
E59986
ClawClaw
±
LIGHTING SIDE TURN SIGNAL LAMP ASSY LH
65±21
AVENSIS REPAIR MANUAL (RM1018E)
SIDE TURN SIGNAL LAMP ASSY LH
REPLACEMENT
1. REMOVE SIDE TURN SIGNAL LAMP ASSY LH
(a) Disengage the claw by pulling it forward.
(b) Take the socket off and remove the side turn signal lamp
assy LH.
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660CS±01
E68351
I35261


E68352
±
WIPER & WASHERHEADLAMP WASHER ACTUATOR SUB±ASSY LH
66±25
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP WASHER ACTUATOR SUB±ASSY LH
REPLACEMENT
1.REMOVE FRONT BUMPER COVER (See page 76±3)
2. R E M O V E H E A D L A M P WA S H E R A C T U ATO RSUB±ASSY LH
(a) Separate the headlamp cleaner hose from the headlamp washer actuator sub±assy.
(b) Pull out the headlamp cleaner washer nozzle.
(c) Disengage the 2 claws, remove the headlamp cleaner washer nozzle.
(d) Remove the 2 bolts.
(e) Deform the upper part of the headlamp washer actuator sub±assy LH, to remove it.
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660CT±02
I357963 Claws
I357972 Claws
I357982 Claws
I35799
66±26
±
WIPER & WASHER RAIN SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
RAIN SENSOR
REPLACEMENT
1. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER 2. REMOVE RAIN SENSOR
(a) Disengage the 3 claws and remove the mirror stay holdercover.
(b) Disengage the 2 claws and remove the rain sensor cover.
(c) Disconnect the connector.
(d) Disengage the 2 claws and remove the rain sensor spring cover.
(e) Remove the rain sensor.
3. INSTALL RAIN SENSOR
(a) Install the rain sensor and rain sensor spring cover.
(b) Connect the connector and install the rain sensor cover and the mirror s\
tay holder cover.
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±
WIPER & WASHER RAIN SENSOR
66±27
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:

Check if there is any SilGel, which of the rain sensor that has been removed,\
left on the wind-
shield glass and remove it if there is any.

Clean the dirt on the glass with a cloth etc.

When installing a new rain sensor, peel the transparent protective cap off the SilGel first.

Be careful not to let any air bubble in the rain sensor when installing \
it.
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660CO±02

I35264
Wagon:
Liftback:
±
WIPER & WASHERREAR WIPER MOTOR ASSY
66±17
AVENSIS REPAIR MANUAL (RM1018E)
REAR WIPER MOTOR ASSY
REPLACEMENT
1.REMOVE REAR WIPER ARM ASSY
(a)Remove the nut and the rear wiper arm.
2.REMOVE BACK DOOR TRIM BOARD ASSY (See page LIFTBACK 75±40, WAGON 75±45)
3. REMOVE REAR WIPER MOTOR ASSY
(a) Remove the 3 bolts.
(b) Disconnect the connector, and remove the rear wiper mo-tor assy.
4. INSTALL REAR WIPER MOTOR ASSY
(a) Install the rear wiper motor assy with the 3 bolts. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(b) Connect the connector.
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E58837
Wiper Arm SerrationWiper Pivot Serration
Wire Brush
I35779
Defogger Line
30±50mm
(1.18±1.97 in.)
(1.18±1.97 in.)
Wagon:
Liftback:
30±50mm
66±18
±
WIPER & WASHER REAR WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
5. INSTALL REAR WIPER ARM ASSY
(a) Scrape off the serration part of the wiper arm with a round file or equivalent.
(b) Clean the rear wiper pivot serration with a brush.
(c) Stop the rear wiper motor assy to the automatic stop posi- tion. Install the rear wiper arm to the position as shown in
the illustration.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
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