rear view mirror TOYOTA AVENSIS 2003 Service Repair Manual

MO
NEW MODEL OUTLINEMO-29


: Standard OP: Option
EuropeGeneral
ENTRYMID
TECHNICALMID
ELEGANTGeneralCountries
Body Electrical
HeadlightProjector



HeadlightHID (High lntensity Discharge)ÐOPOPÐ
Headlight BeamManual


Ð
Level Control SystemAutomaticÐOPOPÐ
Headlight Cleaner SystemOP*5OPOPÐ
FrontExcept for 1AZ-FEOP

Ð
Fog LightFront1AZ-FEÐOPOPOP*4
Rear


Ð
Illuminated Entry System




Navigation SystemÐOPOPÐ
Multi information DisplayOP

Ð
8-speaker OnlyOPOPOPOP
Audio SystemRadio / CD / Cassette / 8-speaker




Steering Switch


Ð
Manual
ÐÐ

Air ConditionerAutomaticÐ

Ð
WithoutOPÐÐOP
Conventional TypeExcept for 1CD-FTV




HeaterPTC Type1CD-FTVOPÐÐÐHeaterHot Gas Type1CD-FTV


Ð
Combustion TypeLHD of 1CD-FTVÐOPOPÐ
WiperFrontAdjustment Interval INT Function
ÐÐ
Wiper
SystemFrontRaindrop Sensing FunctionÐ

ÐSystemRearIntermittent FunctionLiftback & Wagon


Ð
Power Window
Front Door One-Motion Auto Up-and-Down,
Jam Protection Function
ÐÐ

SystemAll-Door One-Motion Auto Up-and-Down,
Jam Protection FunctionOP

OP
Door Lock ControlPower Door Look Control System



Door Lock Control
SystemWireless Door Look Remote Control System


ÐSystemDouble Locking SystemExcept for 1AZ-FE & LHD


Ð
Engine ImmobiliserExcept for 1AZ-FE



System1AZ-FEÐOPOPÐ
Theft Deterrent SystemExcept for 1AZ-FE & 1CD-FTV


Ð
5
Driver & Front Passenger & SideExcept for 1AZ-FEOPÐÐÐ
SRS*5 Airbag& Knee Airbags1AZ-FEÐ



SystemDriver & Front Passenger & SideExcept for 1AZ-FE



& Knee & Curtain Shield Airbags1AZ-FEÐOPOPÐ
Cruise Control System1AZ-FSE & 1CD-FTVÐOPOPÐ
Outside RearElectrical Retractable with HeaterÐ

Ð
View MirrorElectrical RetractableÐÐÐ

Inside RearAutomatic Glare-Resistant EC (Electrical) TypeÐ

Ð
View MirrorManual Glare-Resistant Type
ÐÐ

Power Tilt Up-and-Sliding Moon RoofExcept for 1AZ-FSEOPOPOPÐ
(with Jam Protection Function)1AZ-FSEÐOP*6OP*6Ð
*4: LHD Models
*5: Supplemental Restraint System
*6: Except for Automatic Transaxle of Wagon Models
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022L7±01
±
PREPARATION WINDSHIELD/WINDOWGLASS/MIRROR
02±57
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
PREPARATION
Recomended Tools
09070±20010Moulding RemoverWINDSHIELD GLASS
09082±00040TOYOTA Electrical TesterPOWER WINDOW CONTROL
SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(09083±00150)Test Lead SetPOWER WINDOW CONTROL
SYSTEM
(09083±00350)AC/DC 400 A ProbePOWER WINDOW CONTROL
SYSTEM
Equipment
Knife
Piano wireWindshield
Plastic sheetTo avoid surface damage.
Sealer gun
TapeTo avoid surface damage.
Torque wrench
Wooden block or similar objectFor tying both piano wire ends
SSM
08850±00065Butyl Tape SetINNER REAR VIEW MIRROR ASSY
08850±00801Windshield Glass Adhesive Set
or equivalentWINDSHIELD GLASS
BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)
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031GG±01
±
SERVICE SPECIFICATIONS ENGINE HOOD/DOOR
03±73
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE HOOD/DOOR
TORQUE SPECIFICATION
Part TightenedNmkgf cmft lbf
HOOD
Hood hinge x Hood1313310
Hood hinge x Body5.55649 in. lbf
Hood lock x Hood8.08271 in.lbf
FRONT DOOR
Door check x Body3030622
Door check x Door panel5.55646 in.lbf
Door frame sub±assy rear lower x Door panel8.08271 in.lbf
Door glass x Front door window regulator5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel7.07162 in.lbf
Door outside handle frame x Door panel4.04135 in.lbf
Outer view mirror x Door panel101027
Window regulator x Door panel8.08271 in.lbf
REAR DOOR
Door check x Body3030622
Door check x Door panel5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel4.04135 in.lbf
Door outside handle frame x Door panel7.07162 in.lbf
Window division bar sub±assy x Door panel5.55649 in.lbf
LAGGAGE COMPERTMENT DOOR
Back door striker assy x Body11.51208.0
Luggage compertment door x Hinge7.07062 in.lbf
Luggage lock assy x Luggage compertment door5.05144 in.lbf
Luggage compertment outside garnish x Luggage compertment door4.94943 in.lbf
BACK DOOR (LIFTBACK MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
Back door stay sub±assy x Door panel2222416
Center stop lamp assy x Door panel5.55649 in.lbf
BACK DOOR (WAGON MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
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031HO±01
±
SERVICE SPECIFICATIONS WINDSHIELD/WINDOWGLASS/MIRROR
03±69
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
OUTER REAR VIEW MIRROR ASSY LH
Outer rear view mirrror assy x Front door101027
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660CT±02
I357963 Claws
I357972 Claws
I357982 Claws
I35799
66±26
±
WIPER & WASHER RAIN SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
RAIN SENSOR
REPLACEMENT
1. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER 2. REMOVE RAIN SENSOR
(a) Disengage the 3 claws and remove the mirror stay holdercover.
(b) Disengage the 2 claws and remove the rain sensor cover.
(c) Disconnect the connector.
(d) Disengage the 2 claws and remove the rain sensor spring cover.
(e) Remove the rain sensor.
3. INSTALL RAIN SENSOR
(a) Install the rain sensor and rain sensor spring cover.
(b) Connect the connector and install the rain sensor cover and the mirror s\
tay holder cover.
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700TJ±01
B56435
Slide
B61414
Slide
B66957
Butyl TapeMirror Base
a
b
c
d
70±64
±
WINDSHIELD/WINDOWGLASS/MIRROR INNER REAR VIEW MIRROR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
INNER REAR VIEW MIRROR ASSY
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated. 1. REMOVE INNER REAR VIEW MIRROR ASSY(EC MIRROR)
(a) Remove the inner rear view mirror cover.
(b) Remove the rain sensor covers (See page XX±XXX).
(c) Remove the screw.
(d) Disconnect the connector.
(e) Remove the rear view inner mirror.
2. REMOVE INNER REAR VIEW MIRROR ASSY (NORMAL MIRROR)
(a) Remove the inner rear view mirror, as shown in the il- lustration.
3. INSTALL INNER REAR VIEW MIRROR ASSY (NORMAL MIRROR)
(a) Prepare 2 pieces of butyl tape having the dimensions, as
shown in the illustration.
(b) While extending them until they fit the length of the mirror base (24 mm, (0.944 in.)), apply them to both side of the
mirror base respectively.
(c) Install inner rear view mirror.
NOTICE:
If butyl tape spreads out of the inside groove when applied,
remove the excessive amount of tape so that it will not stick
to the glass. Dimension:
a10 mm (0.393 in.)
b4 mm (0.157 in.)
c6 mm (0.236 in.)
d24 mm (0.944 in.)
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700TI±01
B68929
B68929
±
WINDSHIELD/WINDOWGLASS/MIRROR OUTER REAR VIEW MIRROR ASSY LH
70±65
AVENSIS REPAIR MANUAL (RM1018E)
OUTER REAR VIEW MIRROR ASSY LH
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the RH side as on the LH side.
1.REMOVE FRONT DOOR HOLE COVER SUB±ASSY NO.1 LH (See page 75±8)
(a) Remove the front door lower frame bracket garnish.
(b) Remove the front door trim base.
(c) Only driver side: Remove the fuel lid opener switch.
(d) w/ Power window: Remove the power window regulator switch.
(e) Remove the front door trim board sub.
(f) Remove the front door inside handle.
(g) remove the front service hole cover No. 1.
2. REMOVE OUTER REAR VIEW MIRROR ASSY LH
(a) Disconnect the connector.
(b) Remove the 3 screws and mirror .
3. INSTALL OUTER REAR VIEW MIRROR ASSY LH
(a) Install the mirror with the 3 screws.Torque: 10 N
m (102 kgf
cm, 7 ft
lbf)
(b) Connect the connector.
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700TF±01
B67247
Outer Rear View Mirror Assy LHOuter Mirror Switch Assy Outer Rear View Mirror Assy RH
±
WINDSHIELD/WINDOWGLASS/MIRROR POWER MIRROR CONTROL SYSTEM
70±57
AVENSIS REPAIR MANUAL (RM1018E)
LOCATION
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700TG±01
70±58
±
WINDSHIELD/WINDOWGLASS/MIRROR POWER MIRROR CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
Mirror does not operate
1. Outer mirror switch assy
2. Outer rear view mirror assy
3. Wire harness70±59
70±59 ±
Mirror operates abnormally
1. Outer mirror switch assy
2. Outer rear view mirror assy
3. Wire harness70±59
70±59±
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B68232
(A)(D)
(C)
(B)
12
3
4
5
6
7
B64818
LH Side
A: Forward Position
C: Driving Position
E: Retracted Position
B
A
C D E
12
3
6
7
±
WINDSHIELD/WINDOWGLASS/MIRROR POWER MIRROR CONTROL SYSTEM
70±61
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT OUTER REAR VIEW MIRROR ASSY LH
(a) Disconnect the mirror connector.
(b) Apply battery voltage and inspect operation of the mirror
face, as shown in the table and illustration.
Standard:
Measurement ConditionMirror Operation
Battery positive (+)
3 (MV)
Battery negative (±)
7 (M+)Turns upward (A)
Battery positive (+)
7 (M+)
Battery negative (±)
3 (MV)Turns downward (B)
Battery positive (+)
7 (M+)
Battery negative (±)
6 (MH)Turns left (C)
Battery positive (+)
6 (MH)
Battery negative (±)
7 (M+)Turns right (D)
If the result is not as specified, replace the mirror assy.
(c) Only retract mirror:
Inspect operation of the electrical retract motor.
NOTICE:

When repeating the inspection, cut off the battery
voltage, and then perform operation in the same pro-
cedures.

With the battery voltage applied, the mirror will not
operate even trying to move only the mirror body.
Standard:
Mirror PositionMeasurement ConditionMirror Operation
A
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi- tion (stop)
A
(Forward position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation
B
(Between forwardposition
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi- tion and then stops
(Between forward position and driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to forward position and then stops
C
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi- tion and then stops
C
(Driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation
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