TOYOTA AVENSIS 2003 Service Repair Manual

022JS±01
02±44
±
PREPARATION STEERING COLUMN
AVENSIS REPAIR MANUAL (RM1018E)
STEERING COLUMN
PREPARATION
SST
09616±00011Steering Worm Bearing Adjusting
SocketSTEERING COLUMN ASSY
09950±50013Puller C SetSTEERING COLUMN ASSY
(09951±05010)Hanger 150STEERING COLUMN ASSY
(09952±05010)Slide ArmSTEERING COLUMN ASSY
(09953±05020)Center Bolt 150STEERING COLUMN ASSY
(09954±05021)Claw No.2STEERING COLUMN ASSY
Recomended Tools
09025±00010Torque Wrench (30 kgf±cm)STEERING COLUMN ASSY
09042±00010Torx Socket T30STEERING COLUMN ASSY
09070±20010Moulding RemoverSTEERING COLUMN ASSY
POWER STEERING ECU ASSY
EQUIPMENT
Torque wrench
http://vnx.su

022L5±01
02±52
±
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
SUPPLEMENTAL RESTRAINT SYSTEM
PREPARATION
SST
09082±00700SRS Airbag Deployment ToolHORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
FRONT SEAT AIRBAG ASSY LH
INSTRUMENT PANEL PASSENGER
AIR BAG ASSY
INSTRUMENT PANEL AIR BAG
ASSY
09082±00750Airbag Deployment Wire
Sub±harness No.3FRONT SEAT AIRBAG ASSY LH
09082±00780Airbag Deployment Wire
Sub±harness No.6HORN BUTTON ASSY
INSTRUMENT PANEL PASSENGER
AIR BAG ASSY
09082±00802Airbag Deployment Wire
Sub±Harness No. 8HORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY
(09082±10801)Wire AHORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY
(09082±20801)Wire BCURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY
(09082±30801)Wire CHORN BUTTON ASSY
09950±50013Puller C SetSPIRAL CABLE SUB±ASSY
(09951±05010)Hanger 150SPIRAL CABLE SUB±ASSY
(09952±05010)Slide ArmSPIRAL CABLE SUB±ASSY
(09953±05020)Center Bolt 150SPIRAL CABLE SUB±ASSY
(09954±05021)Claw No.2SPIRAL CABLE SUB±ASSY
http://vnx.su

±
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
02±53
AVENSIS REPAIR MANUAL (RM1018E)
Recomended Tools
09042±00010Torx Socket T30HORN BUTTON ASSY
SPIRAL CABLE SUB±ASSY
09070±20010Moulding RemoverAIR BAG SENSOR ASSY CENTER
Equipment
Torque wrench
Bolt Length: 35.0 mm (1.378 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.)\
Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
Plastic bagAirbag disposal
http://vnx.su

022KG±01
02±28
±
PREPARATION TIRE & WHEEL
AVENSIS REPAIR MANUAL (RM1018E)
TIRE & WHEEL
PREPARATION
Equipment
Tire pressure gauge
Dial indicator with magnetic base
Wheel balancer
http://vnx.su

022L3±01
±
PREPARATION VEHICLE CONTROL SYSTEM
02±63
AVENSIS REPAIR MANUAL (RM1018E)
VEHICLE CONTROL SYSTEM
PREPARATION
Recomended Tools
09082±00040TOYOTA Electrical TesterIGNITION OR STARTER SWITCH
ASSY
09082±00050TOYOTA Electrical Tester SetIGNITION OR STARTER SWITCH
ASSY
http://vnx.su

022L7±01
±
PREPARATION WINDSHIELD/WINDOWGLASS/MIRROR
02±57
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
PREPARATION
Recomended Tools
09070±20010Moulding RemoverWINDSHIELD GLASS
09082±00040TOYOTA Electrical TesterPOWER WINDOW CONTROL
SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(09083±00150)Test Lead SetPOWER WINDOW CONTROL
SYSTEM
(09083±00350)AC/DC 400 A ProbePOWER WINDOW CONTROL
SYSTEM
Equipment
Knife
Piano wireWindshield
Plastic sheetTo avoid surface damage.
Sealer gun
TapeTo avoid surface damage.
Torque wrench
Wooden block or similar objectFor tying both piano wire ends
SSM
08850±00065Butyl Tape SetINNER REAR VIEW MIRROR ASSY
08850±00801Windshield Glass Adhesive Set
or equivalentWINDSHIELD GLASS
BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)
http://vnx.su

022KW±01
02±54
±
PREPARATION WIPER & WASHER
AVENSIS REPAIR MANUAL (RM1018E)
WIPER & WASHER
PREPARATION
SST
09843±18040Diagnosis Check Wire No.2WIPER AND WASHER SYSTEM
Recomended Tools
09042±00010Torx Socket T30WINDSHIELD WIPER MOTOR ASSY
09082±00040TOYOTA Electrical TesterWIPER AND WASHER SYSTEM
(09083±00150)Test Lead SetWIPER AND WASHER SYSTEM
Equipment
Torque wrench
http://vnx.su

031HB±01
±
SERVICE SPECIFICATIONS AUDIO & VISUAL SYSTEM
03±67
AVENSIS REPAIR MANUAL (RM1018E)
AUDIO & VISUAL SYSTEM
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Amplifier antenna assy x Body7.07162 in.
lbf
Antenna cord sub±assy x Body7.07162 in.
lbf
Antenna cord sub±assy No.3 x Body7.07162 in.
lbf
http://vnx.su

030A9±10
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
03±45
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
U341E (RHD)
Line pressure (Wheel locked)
Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U341E (LHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)
http://vnx.su

03±46
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Shift schedule
D range
(Throttle valve fully opened) 1

2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
119 ± 127 km/h (74 ± 79 mph)
70 ± 74 km/h (43 ± 46 mph)
9 ± 12 km/h (6 ± 7 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
9 ± 12 km/h (6 ± 7 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 104 km/h (60 ± 65 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 104 km/h (60 ± 65 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U241E (1AZ±FSE) (RHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgf cm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgf cm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgf cm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgf cm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)
http://vnx.su