TOYOTA AVENSIS 2005 Service Repair Manual

I35341
I35342
I35343
I35344
I32993
14 mm
(0.55 in.)
Hexagon
Wrench
Modulator
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
55±95
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE W/RECEIVER CONDENSER ASSY
(a) Remove the bolt and the w/ receiver condenser assy.
12. REMOVE DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Remove the 2 bolts and the discharge tube.
13. REMOVE REFRIGERANT FILTER (W/ HOT GAS
HEATER)
(a) Disconnect the discharge tube and remove the refriger-
ant filter.
14. R E M O V E M A G N E T VA LV E A S S Y ( W / H O T G A S
HEATER)
(a) Remove the 4 bolts and the magnet valve assy.
15. REMOVE COOLER DRYER (W/O HOT GAS HEATER)
(a) 1AZ±FSE:
Remove the 2 bolts and bracket.
(b) Using a hexagon wrench 14 mm (0.55 in.), remove the
cap from the modulator.

I32994
I32994

I32475
I32993
14 mm
(0.55 in.)
Hexagon
Wrench
Modulator
55±96
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using needle nose pliers, remove the cooler dryer.
16. REMOVE COOLER CONDENSER CUSHION NO.1
17. REMOVE COOLER CONDENSER CUSHION NO.2
18. REMOVE CONDENSER BRACKET COLLAR NO.1
19. INSTALL COOLER DRYER (W/O HOT GAS HEATER)
(a) Using needle nose pliers, install the new cooler dryer.
(b) Sufficiently apply compressor oil to the fitting surfaces of
the O±ring.
Compressor oil: ND±OIL 8 or equivalent
(c) Using a hexagon wrench 14 mm (0.55 in.), install the new
cap on the modulator.
Torque: 2.9 N
m (30 kgf
cm, 25 in.
lbf)
(d) 1AZ±FSE:
Install the bracket with the 2 bolts.

I35344
I35343
I35342
I35336
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
55±97
AVENSIS REPAIR MANUAL (RM1018E)
20. I N S TA L L M A G N E T VA LV E A S S Y ( W / H O T G A S
HEATER)
(a) Install the magnet valve assy with the 4 bolts.
Torque: 3.4 N
m (35 kgf
cm, 30 in.
lbf)
21. INSTALL REFRIGERANT FILTER (W/ HOT GAS
HEATER)
(a) Install the refrigerant filter to the discharge tube.
22. INSTALL DISCHARGE TUBE (W/ HOT GAS HEATER)
(a) Install the discharge tube with the 2 bolts.
Torque: 5.4 N
m (55 kgf
cm, 47 in.
lbf)
23. INSTALL LIQUID TUBE SUB±ASSY B (RHD(1CD±FTV)
STEERING POSITION TYPE)
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the
fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy B.
(d) Install the liquid tube sub±assy B on the w/ receiver con-
denser assy with the bolt.
Torque: 5.4 N
m (55 kgf
cm, 47 in.
lbf)
24. INSTALL DISCHARGE TUBE SUB±ASSY (W/ HOT
GAS HEATER)
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new 2 O±rings and
the fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the discharge tube sub±assy.

I35337
I35335
I35336
55±98
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the discharge tube sub±assy on the w/ receiver
condenser assy with the bolt.
Torque: 5.4 N
m (55 kgf
cm, 47 in.
lbf)
25. INSTALL LIQUID TUBE SUB±ASSY A
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to a new O±ring and the
fitting surface of the pipe joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the liquid tube sub±assy A.
(d) w/o Hot gas heater:
Install the liquid tube sub±assy A on the w/ receiver con-
denser assy core with the bolt.
Torque: 5.4 N
m (55 kgf
cm, 47 in.
lbf)
(e) w/ LHD Hot gas heater:
Install the liquid tube sub±assy A on the w/ receiver con-
denser assy with the bolt.
Torque: 5.4 N
m (55 kgf
cm, 47 in.
lbf)
26. INSTALL COOLER REFRIGERANT DISCHARGE
HOSE NO.1
(a) Remove the attached vinyl tape from the tube and the
connecting part of the w/ receiver condenser assy.
(b) Sufficiently apply compressor oil to the O±ring and the fit-
ting surface of the hose joint.
Compressor oil: ND±OIL 8 or equivalent
(c) Install the O±ring on the cooler refrigerant discharge hose
No.1.







I35837
w/o Hot gas heater:
w/ Hot gas heater:
±
HEATER & AIR CONDITIONER W/RECEIVER CONDENSER ASSY
55±99
AVENSIS REPAIR MANUAL (RM1018E)
(d) Install the cooler refrigerant discharge hose No.1 on the
w/ receiver condenser assy with the bolt.
Torque: 5.4 N
m (55 kgf
cm, 47 in.
lbf)
27.INSTALL FRONT BUMPER COVER (See page 76±3)
28.CHARGE REFRIGERANT (See page 55±38) SST 07110±58060 (07117±58060, 07117±58070, 07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080), 07117±48130, 07117±48140
Specified amount: 440
30 g (15.51
1.06 oz.)
29.WARM UP ENGINE (See page 55±38)
30.INSPECT LEAKAGE OF REFRIGERANT (See page 55±38)

550ZA±01
I35278
N
m (kgf
cm, ft
lbf) : Specified torque
Non±reusable part

Compressor oil ND±OIL 8 or equivalentw/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
Cooler Dryer
Cap
1AZ±FSE: O±ring

O±ring

5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
2.9 (30, 25 in.
lbf)
w/o Hot gas heater:




± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
55±91
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS

I35279
N
m (kgf
cm, ft
lbf) : Specified torque
Non±reusable part

Compressor oil ND±OIL 8 or equivalentw/ receiver Condenser Assy
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1O±ring
O±ring

w/ Hot gas heater:
5.4 (55, 47 in.
lbf)
O±ring

O±ring


5.4 (55, 47 in.
lbf)
O±ring

5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)5.4 (55, 47 in.
lbf)
O±ring

Discharge Tube Sub±assy
5.4 (55, 47 in.
lbf)
3.4 (35, 30 in.
lbf)
3.4 (35, 30 in.
lbf)
Discharge Tube
Discharge Tube
Refrigerant Filter
Magnet Valve Assy
55±92
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)

550Z9±01
55±90
± HEATER & AIR CONDITIONERW/RECEIVER CONDENSER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
W/RECEIVER CONDENSER ASSY
ON±VEHICLE INSPECTION
1. INSPECT W/RECEIVER CONDENSER ASSY
(a) If the fin of the w/receiver condenser assy is dirty, clean it with water and dry it with compressed air.
NOTICE:
Do not damage the fin of the condenser assy.
(b) If the fin of the w/receiver condenser assy is bent, straighten it using a screwdriver or pliers.
2. INSPECT CONDENSER FOR LEAKAGE OF REFRIGERANT
(a) Using a halogen leak detector, check pipe joints for gas leakage.
(b) If gas leakage is detected in a joint, check the torque of the joint.

600AA±04
H42641N
m (kgf
cm, ft
lbf): Specified torqueFront Seat Assy LH
8.0 (82, 71 in.
lbf)
Seat Track Cover LH
Seat Track Bracket
Cover Inner LH
Seat Position Airbag Sensor
37 (375, 27)
37 (375, 27)
37 (375, 27)


± SUPPLEMENTAL RESTRAINT SYSTEMSEAT POSITION AIR BAG SENSOR
60±69
AVENSIS REPAIR MANUAL (RM1018E)
SEAT POSITION AIR BAG SENSOR
COMPONENTS

600K8±01
H42769
60±68
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR REAR LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for the LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
4.REMOVE REAR SEAT CUSHION ASSEMBLY (SEDAN MODELS) (See page 76±36)
5.REMOVE REAR SIDE SEAT BACK ASSY LH (See page 76±36) 6. REMOVE AIR BAG SENSOR REAR LH
(a) Disconnect the connector of the airbag sensor rear LH.
(b) Remove the 2 bolts and the airbag sensor rear LH.
7.INSTALL AIR BAG SENSOR REAR LH (See page 60±11)
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the airbag sensor rear LH with the 2 bolts. Torque: 8.0 N
m (82 kgf
cm, 70 ft
lbf)
NOTICE:

If the airbag sensor rear LH has been dropped, or there are any cracks, \
dents or other defects
in the case, bracket or connector, replace the airbag sensor rear LH with a new one.

When installing the airbag sensor rear LH, take care that the SRS wiring does not interfere \
with
other parts and is not pinched between other parts.
(d) Connect the connector of the airbag sensor rear LH.
(e) Check that no play is identified.
8.INSPECT SRS WARNING LIGHT (See page 05±1184)