TOYOTA AVENSIS 2005 Service Repair Manual

600K7±01
H42768
Rear Door Scuff Plate LH
Separate Type Rear Seat Cushion Assy LH
Airbag Sensor Rear LH
8.0 (82, 70 in.
lbf)
Bench Type Rear Seat Cushion Assy Sedan Models:
± SUPPLEMENTAL RESTRAINT SYSTEMAIR BAG SENSOR REAR LH
60±67
AVENSIS REPAIR MANUAL (RM1018E)
AIR BAG SENSOR REAR LH
COMPONENTS

600A7±03
H42767
60±66
±
SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for with LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE FRONT DOOR SCUFF PLATE LH (See page 76±36)
4.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
5.REMOVE FRONT DOOR WEATHERSTRIP LH (See page 76±36)
6.REMOVE REAR DOOR WEATHERSTRIP LH (See page 76±36)
7.REMOVE CENTER PILLAR GARNISH LOWER LH (See page 76±36)
8.REMOVE FRONT SEAT OUTER BELT ASSY LH (See page 61±7) 9. REMOVE SIDE AIR BAG SENSOR ASSY LH
(a) Remove the bolt and the side airbag sensor assy LH.
(b) Disconnect the connector from the side airbag sensorassy LH.
10. INSTALL SIDE AIR BAG SENSOR ASSY LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the side airbag sensor assy LH with the nut. Torque: 8.0 N
m (82 kgf
cm, 70 in.
lbf)
NOTICE:

If the side airbag sensor assy LH has been dropped, or there are any cra\
cks, dents or other de-
fects in the case, bracket or connector, replace the side airbag sensor assy LH with a new one.

When installing the side airbag sensor assy LH, take care that the SRS wiring\
does not interfere
with other parts and is not pinched between other parts.
(d) Connect the connector of the side airbag sensor assy LH.
(e) Check that no play is identified.
11.INSTALL FRONT SEAT OUTER BELT ASSY LH (See page 61±7)
12.INSPECT SRS WARNING LIGHT (See page 05±1184)

600A6±03
H42766N
m (kgf
cm, ft
lbf) : Specified torque Rear Door Opening
Trim Weatherstrip LH
Rear Door Scuff
Plate LH
Center Pillar
Garnish Lower LH
Front Door Scuff
Plate LHFront Door Opening Trim
Weatherstrip LHFront Seat
Outer Belt Assy LH
8.0 (82, 70 in.
lbf)
Side Airbag Sensor Assy LH
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIR BAG SENSOR ASSY LH
60±65
AVENSIS REPAIR MANUAL (RM1018E)
SIDE AIR BAG SENSOR ASSY LH
COMPONENTS

600K6±01
H42699
60±64
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for with LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1) 3. REMOVE AIR BAG SENSOR FRONT LH
(a) Remove the 2 bolts and airbag sensor front LH.
(b) Disconnect the connector from the airbag sensor frontLH.
4. INSTALL AIR BAG SENSOR FRONT LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) is terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the airbag sensor front LH with the 2 bolts. Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
NOTICE:

If the airbag sensor front LH has been dropped, or there are any cracks,\
dents or other defects
in the case, bracket or connector, replace the airbag sensor front LH with a new one.

When installing the airbag sensor front LH, take care that the SRS wiring does not interfere\
with
other parts and is not pinched between other parts.
(d) Connect the connector to the airbag sensor front LH.
(e) Check that no play is identified.
5.INSPECT SRS WARNING LIGHT (See page 05±1184)

600A2±06
H42698
N
m (kgf
cm, ft
lbf): Specified torqueAirbag Sensor Front LH
Airbag Front RH Sensor
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
± SUPPLEMENTAL RESTRAINT SYSTEMAIR BAG SENSOR FRONT LH
60±63
AVENSIS REPAIR MANUAL (RM1018E)
AIR BAG SENSOR FRONT LH
COMPONENTS

600A1±04
H42701
60±62
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 71±11)
4.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
5.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
6.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
7.REMOVE AIR DUCT REAR NO.3 (See page 71±11)
8.REMOVE AIR DUCT REAR NO.4 (See page 71±11) 9. REMOVE AIR BAG SENSOR ASSY CENTER
(a) Disconnect the 3 connectors from the airbag sensor assycenter.
(b) Remove the 3 bolts and airbag sensor assy center.
10. INSTALL AIR BAG SENSOR ASSY CENTER
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Temporarily install the airbag sensor assy center with the 3 bolts.
NOTICE:

If the airbag sensor assy center has been dropped, or there are any crac\
ks, dents or other de-
fects in the case, bracket or connector, replace the airbag sensor assy center with a new one.

When installing the airbag sensor assy center, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Tighten the 3 bolts to the specified torque. Torque: 17.5 N
m (178 kgf
cm, 13 ft
lbf)
(e) Connect the connectors to the airbag sensor assy center.
(f) Check that no play is identified.
(g) Check that the water±proof sheet is properly set.
11.INSPECT SRS WARNING LIGHT (See page 05±1184)

600A0±04
H42700N
m (kgf
cm, ft
lbf): Specified torque
Floor Shift Lever Knob Sub±Assy
Console Panel Sub±Assy Upper
Console Panel Sub±Assy Lower
Console Box Assy Rr
Air Duct Rear No.3Air Duct Rear No.4Airbag Sensor Assy Center
17.5 (178, 13)
± SUPPLEMENTAL RESTRAINT SYSTEMAIR BAG SENSOR ASSY CENTER
60±61
AVENSIS REPAIR MANUAL (RM1018E)
AIR BAG SENSOR ASSY CENTER
COMPONENTS

600K5±01
H40004
SST(s)
H40005
SST(s)Battery
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
60±55
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:
When scrapping a vehicle equipped with the SRS or disposing of the instrument panel airbag assy, be sure
to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with
the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:

Never dispose of the instrument panel airbag assy
that has an undeployed airbag.

The airbag produces an extremely loud exploding
sound when it is deployed, so perform the operation
outdoors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified
SST(s) (SRS Airbag Deployment Tool). Perform the
operation in a place away from electrical noise.

When deploying the airbag, perform the operation at
least 10 m (33 ft) away from the instrument panel air-
bag assy.

The instrument panel airbag assy is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel airbag assy with the deployed air-
bag.

Do not apply water, etc. to the instrument panel airbag
assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
1. DISPOSE OF INSTRUMENT PANEL AIR BAG ASSY (WHEN SCRAPPING VEHICLE DEPLOYMENT
METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check performance of the SST(s) (See step 1±(a) on page 60±17).

H42660
H42662
SST(s)
SST(s)
H41078
10 m (33 ft) or more
SST(s)Battery 60±56
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Disconnect the airbag connector.
(1) Using a screwdriver, disconnect the instrument
panel airbag connector.
(c) Install the SST(s).
(1) Connect the connectors of the SST(s) to the instru-
ment panel airbag assy.
SST 09082±00700, 09082±00802 (09082±10801,
09082±20801)
NOTICE:
Take care not to damage the SST(s) wire harness.
(2) Move the SST(s) to at least 10 m (33 ft) away from
the rear of the vehicle.
(3) Close all the doors and windows in the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness.
(4) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black clip of the SST(s)
to the negative (±) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within a
10 m (33 ft) radius of the vehicle.
(2) Press the activation switch of the SST(s) and
deploy the airbag.
HINT:
The airbag deploys as the LED of the SST(s) activation switch
comes on.

H40005
Battery
SST(s)
H42661
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
60±57
AVENSIS REPAIR MANUAL (RM1018E)
(e) Dispose of the instrument panel airbag assy.
CAUTION:

The instrument panel airbag assy is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel airbag assy with the deployed air-
bag.

When moving the vehicle for scrapping which has the
instrument panel airbag assy with the deployed air-
bag, use gloves and safety glasses.

Do not apply water, etc. to the instrument panel airbag
assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the instrument panel airbag assy still installed.
2. DISPOSE OF INSTRUMENT PANEL AIR BAG ASSY
(WHEN DISPOSING OF AIRBAG A SSEMBLY
DEPLOYMENT METHOD)
NOTICE:

When disposing of the instrument panel airbag assy
only, never use the customer's vehicle to deploy the
airbag.

Be sure to follow the procedure detailed below when
deploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the performance of the SST(s) (See step 1±(a) on page 60±19).
(b) Using a screwdriver, remove the 2 instrument panel hole
cover.
(c)Remove the instrument panel airbag assy (See page 60±54).
CAUTION:

When removing the instrument panel airbag assy,
work must be started 90 seconds after the ignition
switch is turned to the ºLOCKº position and the nega-
tive (±) terminal cable is disconnected from the bat-
tery.

When storing the instrument panel airbag assy, keep
the upper surface of the airbag deployment side fac-
ing upward.