TOYOTA AVENSIS 2005 Service Repair Manual

760X6±01
B68949
B69147
76±14
±
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH (SEDAN MODELS) (See page 76±36)
(a) Remove the luggage compartment floor carpet.
(b) Remove the 2 rope hooks.
(c) Remove the rear floor finish plate.
(d) Remove the 2 luggage compartment trim hooks.
(e) Remove the luggage compartment trim inner.
2.REMOVE DECK TRIM SIDE BOARD LH (LIFTBACK MODELS) (See page 76±45)
(a) Remove the 2 rope hooks.
(b) Remove the rear floor finish plate.
(c) Remove the rear door opening trim weatherstrip LH.
(d) Remove the rear door scuff plate LH.
(e) Remove the deck trim side board.
3.REMOVE DECK TRIM SIDE PANEL ASSY LH (WAGON MODELS) (See page 76±54)
(a) Remove the rear door opening trim weatherstrip LH
(b) Remove the rear door scuff plate.
(c) Remove the tonneau cover.
(d) Remove the deck board.
(e) Remove the deck floor box rear.
(f) Remove the deck floor box LH.
(g) Remove the deck floor box front.
(h) Remove the rear floor finish plate.
(i) Remove the luggage compartment trim hook No. 2.
(j) Remove the deck trim side board.
4. REMOVE FUEL LID LOCK CONTROL ASSY
(a) Disconnect the connector.
(b) Remove the nut and fuel lid lock control.
5. REMOVE FUEL FILLER OPENING LID LOCKRETAINER
(a) Remove the fuel filler opening lid lock retainer, as shown
in the illustration.

B68950
A
Check Hole
B68951
Male Part
Female Part
± EXTERIOR/INTERIOR TRIMFUEL LID LOCK CONTROL ASSY
76±15
AVENSIS REPAIR MANUAL (RM1018E)
6. INSTALL FUEL LID LOCK CONTROL ASSY
(a) Install the fuel lid lock control with the the nut.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
HINT:
Check to see that the tip of the lock is securely insearted into
hole A, looking inside through the check hole.
7. INSTALL FUEL FILLER OPENING LID LOCK
RETAINER
(a) Install the fuel filler opening lid lock retainer as shown in
the illustration.


B69320
Sedan Models
Liftback Models
Wagon ModelsSlit
Slit
Strap
Strap
Strap
Slit 76±16
± EXTERIOR/INTERIOR TRIMFUEL LID LOCK CONTROL ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Pass the strap through the slit on the trim as shown in the
illustration.
(c) Attach a strap to the trim.

760X5±01
B68948
Sedan Models
Luggage Compartment Trim Hook No. 2
Rope Hook Assy Luggage Compartment Floor Carpet
Luggage Compartment Trim Inner LH
5.0 (51, 44 in.´lbf)
: Specified torqueN´m (kgf´cm, ft´lbf)
Rear Floor Finish Plate
Fuel Lid Lock Control Assy
Fuel Filler Opening Lid Lock Retainer
5.5 (56, 49 in.´lbf)
± EXTERIOR/INTERIOR TRIMFUEL LID LOCK CONTROL ASSY
76±11
AVENSIS REPAIR MANUAL (RM1018E)
FUEL LID LOCK CONTROL ASSY
COMPONENTS

B68947
Liftback Models
Fuel Lid Lock Control Assy
Fuel Filler Opening Lid Lock Retainer
Rear Floor Finish Plate
Rear Door Opening Trim Weatherstrip LH
Rear Door Scuff Plate LHDeck Trim Side Board LH Rope Hook Assy
Rope Hook Assy
: Specified torqueN
m (kgf
cm, ft
lbf)
5.5 (56, 49 in.´lbf)
76±12
± EXTERIOR/INTERIOR TRIMFUEL LID LOCK CONTROL ASSY
AVENSIS REPAIR MANUAL (RM1018E)

B68946
Wagon Models
Fuel Lid Lock Control Assy
Fuel Filler Opening Lid Lock Retainer
Deck Trim Side Board LH
Luggage Compartment
Trim Hook No. 2 Tonneau Cover Assy
Deck Board Sub±assy Deck Floor Box Front
Deck Floor Box LHRear Floor Finish Plate
Deck Floor Box Rear
Rear Door Opening Trim Weatherstrip LH
Rear Door Scuff Plate LH
: Specified torqueN
m (kgf
cm, ft
lbf)
5.5 (56, 49 in.´lbf)
± EXTERIOR/INTERIOR TRIMFUEL LID LOCK CONTROL ASSY
76±13
AVENSIS REPAIR MANUAL (RM1018E)

760X4±01
B67429
Clip
B67430
Claw
±
EXTERIOR/INTERIOR TRIM REAR BUMPER(WAGON MODELS)
76±9
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE REAR FLOOR FINISH PLATE
(a)Using a screwdriver, remove the 4 clips and finish plate.
HINT:
Tape the screwdriver tip before use.
2.REMOVE DECK FLOOR BOX REAR (See page 76±54)
3.REMOVE DECK FLOOR BOX LH (See page 76±54)
4.REMOVE DECK FLOOR BOX RH (See page 76±54) 5. REMOVE REAR BUMPER COVER
(a) Put protective tape under the quarter panel.
(b) Remove the 2 screws, 3 clips and 4 nuts.
(c) Using a screwdriver, disengage the 16 claws and removethe bumper cover.
HINT:
Tape the screwdriver tip before use.
6. REMOVE REAR BUMPER REINFORCEMENT NO.1
(a) Remove the 8 bolts and reinforcement.
7. REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the 3 claws and remove the side retainer.
HINT:
Tape the screwdriver tip before use.
8. REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
9. REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the retainer upper.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR BUMPER RETAINER UPPER RH
HINT:
Use the same procedures described for the LH side.
11. REMOVE REAR BUMPER SIDE MOULDING LH
(a) Using screwdriver, remove the moulding.

B67430
76±10
± EXTERIOR/INTERIOR TRIMREAR BUMPER (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
HINT:
Tape the screwdriver tip before use.
12. REMOVE REAR BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
13. INSTALL REAR BUMPER REINFORCEMENT NO.1
(a) Install the reinforcement with the 8 bolts.
Torque: 11.5 N
m (115 kgf
cm, 16 ft
lbf)
14. INSTALL REAR BUMPER COVER
(a) Install the bumper cover with the 2 screws, 3 clips and 4
nuts.
Torque: 5.5 N
m (55 kgf
cm, 49 in.
lbf) for screw

760X3±01
B67423
Rear Floor
Finish Plate
Rear Bumper Cover Rear Bumper Side
Retainer LHRear Bumper Side
Retainer RH
Rear Bumper
Retainer Upper LHRear Bumper
Retainer Upper RH
Rear Bumper Side
Moulding LHRear Bumper Side
Moulding RH Rear Bumper
Reinforcement No. 1
Rear Bumper Pad RH
Rear Bumper
Pad LH
N
m (kgf
cm, ft
lbf) : Specified torque
Deck Floor Box Rear
Deck Floor
Box LH
Deck Floor Box RH
11.5 (115, 16)
11.5 (115, 16)
5.5 (55,49 in.
lbf)
76±8
± EXTERIOR/INTERIOR TRIMREAR BUMPER (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REAR BUMPER (WAGON MODELS)
COMPONENTS

760X2±01
B67426
B67427Protective Tape
Claw
76±6
± EXTERIOR/INTERIOR TRIMREAR BUMPER (SEDAN/LIFTBACK)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE REAR FLOOR FINISH PLATE (SEDAN
MODELS)
(a) Remove the 2 hooks and 2 rope hooks.
(b) Using a moulding remover, remove the 2 clips and finish
plate.
(c) Using a screwdriver, disengage the 4 claws and finish
plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE REAR FLOOR FINISH PLATE (LIFTBACK MODELS)
(a) Remove the 2 bolts and 2 rope hooks.
(b) Using a screwdriver, disengage the 4 claws and finish plate.
HINT:
Tape the screwdriver tip before use.
3. REMOVE REAR BUMPER COVER
(a) Put protective tape under the quarter panel.
(b) Remove the 2 screws, 4 nuts and 3 clips.
(c) Using a screwdriver, disengage the 14 claws and remove
the bumper.
HINT:
Tape the screwdriver tip before use.
4. REMOVE REAR BUMPER REINFORCEMENT NO.1
(a) Remove the 8 bolts and reinforcement.
5. REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.
HINT:
Tape the screwdriver tip before use.
6. REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
7. REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.