TOYOTA AVENSIS 2005 Service Repair Manual

050XD±10
F45085
Combination Meter
(ABS Warning Light)
(Brake Warning Light)
DLC3Left Front Speed Sensor Brake Actuator
(Include Skid Control ECU)
Skid Control Sensor
Speed Sensor Rotor
Parking Brake Switch
Stop Lamp Switch 05±706
± DIAGNOSTICSABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
LOCATION

050XB±14
05±704
±
DIAGNOSTICS ABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:

Using SST 09843±18040, connect the terminal Tc and CG of the DLC3.

If malfunction is not found when inspecting parts, inspect the ECU and grou\
nd points for poor contact.

If a malfunction code is displayed during the DTC check, check the circuit\
listed for that code. For de-
tails of each code, refer to the ºSee pageº for respective ºDTC No.º\
in the DTC chart.

When 2 or more DTCs are detected, perform circuit inspection one by one unti\
l the problem is identi-
fied.
\f 

 \b\f 
C0200/31 (05±709)Right front wheel speed sensor signal malfunction
Right front speed sensor

Right front speed sensor rotor
C0205/32
(05±709)Left front wheel speed sensor signal malfunction
Left front speed sensor

Left front speed sensor rotor
C0210/33
(05±713)Right rear wheel speed sensor signal malfunction
Right rear speed sensor

Right rear speed sensor rotor
C0215/34
(05±713)Left rear wheel speed sensor signal malfunction
Left rear speed sensor

Left rear speed sensor rotor
C0226/21
(05±717)Open or short circuit in ABS actuator solenoid (SFR) circuit
SFRR or SFRH circuit
C0236/22
(05±717)Open or short circuit in ABS actuator solenoid (SFL) circuit
SFLR or SFLH circuit
C0246/23
(05±717)Open or short circuit in ABS actuator solenoid (SRR) circuit
SRRR or SRRH circuit
C0256/24
(05±717)Open or short circuit in ABS actuator solenoid (SRL) circuit
SRLR or SRLH circuit
C0273/13
(05±719)Open or short circuit in ABS motor relay circuit
ABS motor relay

ABS motor relay circuit
C0278/11
(05±722)Open or short circuit in ABS solenoid relay circuit
ABS solenoid relay

ABS solenoid relay circuit
C1237/37
(05±725)Speed sensor rotor is wrong number of teeth on one of the 4
wheels
Speed sensor

Sensor rotor

Speed sensor circuit
C1241/41
(05±726)Low battery voltage or abnormally high battery voltage

Battery

Charging system

Power source circuit
C1249/58
(05±730)Open circuit in stop light switch circuit
Stop light switch

Stop light switch circuit
C1300/62
(05±733)Malfunction in skid control ECU
Battery

Skid control ECU
C1330/35
(05±709)Open circuit in right front speed sensor
Right front speed sensor

Right front speed sensor circuit
C1331/36
(05±709)Open circuit in left front speed sensor
Left front speed sensor

Left front speed sensor circuit
C1332/38
(05±713)Open circuit in right rear speed sensor
Right rear speed sensor

Right rear speed sensor circuit
C1333/39
(05±713)Open circuit in left rear speed sensor
Left rear speed sensor

Left rear speed sensor circuit
C1350 / 51
(05±735)Pump motor is locked
Open circuit in pump motor ground
Brake actuator pump motor
Always ON
(05±737)Malfunction in ECU

Battery

Charging system

ABS warning light circuit

Power source circuit

Skid control ECU

± DIAGNOSTICSABS WITH EBD SYSTEM
05±705
AVENSIS REPAIR MANUAL (RM1018E)
DTC of speed sensor check function:
Code No.DiagnosisTrouble Area
C1271/71Low output voltage of right front speed sensor

Right front speed sensor

Sensor installation

Sensor rotor
C1272/72Low output voltage of left front speed sensor

Left front speed sensor

Sensor installation

Sensor rotor
C1273/73Low output voltage of right rear speed sensor

Right rear speed sensor

Sensor installation

Sensor rotor
C1274/74Low output voltage of left rear speed sensor

Left rear speed sensor

Sensor installation

Sensor rotor
C1275/75Abnormal change in output voltage of right front speed sensorRight front speed sensor rotor
C1276/76Abnormal change in output voltage of left front speed sensorLeft front speed sensor rotor
C1277/77Abnormal change in output voltage of right rear speed sensorRight rear speed sensor rotor
C1278/78Abnormal change in output voltage of left rear speed sensorLeft rear speed sensor rotor

0577T±04
F45095
ABS Warning Ligh t
BRAKE Warning
Light
C52361
Tc
CG
R01346
Norma l Code
Code 1 1 and 21
Code 11
4 sec. 0.25 sec.
2.5 sec.
1.5 sec. 0.25 sec.
2 sec.
0.5 sec . 0.5 sec.
Code 21
ON
OFF
ON
OFF
±
DIAGNOSTIC SABS WITH EBD SYSTEM
05±699
AVENSIS RE PAIR MANUAL (RM1018E)
PRE±CHECK
1. DIAGNOSI S SYSTEM
(a ) Release the parking brake leve r.
(b ) Check the warning lights.
Whe n the ignition switch is turned ON, check that the ABS
warnin g light and brake warning light come on for 3 sec.
HIN T:

Whe n the parking brake is applied or the level of the brake
flui d is lo w, the brake warning light comes on.

If the indicator check result is not normal, proceed to trou-
bleshootin g for the ABS warning light circuit ( See page
05±73 7 or 05±741 ) or brake warning light circuit ( See
pag e 05±744 ).
(c ) Without using hand±held tester:
Check the DTC.
(1 ) Usin g S S T, c onne ct te rmi na l T c a n d C G o f the
DLC3.
SS T 09843±18040
(2 ) Tur n the ignition switch ON.
(3 ) Rea d the DTC from the ABS warning light on the
combinatio n mete r.
HIN T:

If no code appears, inspect the diagnostic circuit or ABS
warning light circuit ( See page 05±737 or 05±744 ).

As an example, the blinking patterns for normal code and
code s 1 1 and 21 are shown on the left.
(4 ) Codes are explained in the code table on page
05±704.
If 2 or more DTCs are detected at the same time, the lowest
numbered DTC is displayed 1st. (5) After completing the check, remove the SST fromthe DLC3.
SST 09843±18040
(d) With using hand±held tester: Check the DTC.
(1) Read the DTC by following the prompts on the tes-ter screen.
HINT:
Please refer to the hand±held tester operator's manual for fur-
ther details.
(e) Without using hand±held tester: Clear the DTCs.
(1) Using SST, connect the terminal Tc and CG of theDLC3.
SST 09843±18040
(2) Turn the ignition switch ON.

BR3890
05±700
± DIAGNOSTICSABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(3) Clear the DTCs stored in ECU by depressing the
brake pedal 8 or more times within 5 sec.
(4) Check that the ABS warning light indicates the nor-
mal code blinking pattern.
(5) Remove the SST from the DLC3.
SST 09843±18040
HINT:
Disconnecting the battery cable during repairs will not erase the
DTCs in the ECU.
(f) With using hand±held tester:
Clear the DTCs.
(1) Turn the ignition switch ON.
(2) Operate the hand±held tester to erase the codes.
HINT:
Please refer to the hand±held tester operator's manual for fur-
ther details.
2. DATA LIST
HINT:
According to the DATA LIST displayed on the Hand±held tester, you can read the value and status of the
switch, sensor, actuator and so on without parts removal. Reading the DATA LIST as a first step of trouble-
shooting is one of the methods to shorten the labor time.
(a) Connect the Hand±held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) From the display on the tester, read the ºDATA LISTº.
ItemMeasurement Item /
Range (Display)Normal ConditionDiagnostic Note
ABS MOT RELAYABS motor relay / ON or
OFFON : Motor relay ON±
SOL RELAYSolenoid relay / ON or
OFFON : Solenoid relay ON±
STOP LIGHT SWStop light switch / ON or
OFF
ON : Brake pedal de-
pressed
OFF : Brake pedal re-
leased
±
PKB SWParking brake switch / ON
or OFFON : Parking brake applied
OFF : Parking brake re-
leased
±
ABS OPERT FRABS operation (FR) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (FR)
OPERATE : During ABS
operation (FR)
±
ABS OPERT FLABS operation (FL) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (FL)
OPERATE : During ABS
operation (FL)
±
ABS OPERT RRABS operation (RR) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (RR)
OPERATE : During ABS
operation (RR)
Speed indicated on
speedometer
ABS OPERT RLABS operation (RL) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (RL)
OPERATE : During ABS
operation (RL)
Speed indicated on
speedometer

± DIAGNOSTICSABS WITH EBD SYSTEM
05±701
AVENSIS REPAIR MANUAL (RM1018E)
ItemDiagnostic Note Normal Condition Measurement Item /
Range (Display)
WHEEL SPD FR
Wheel speed sensor (FR)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speedSpeed indicated on
speedometer
WHEEL SPD FL
Wheel speed sensor (FL)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speedSpeed indicated on
speedometer
WHEEL SPD RR
Wheel speed sensor (RR)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speed±
WHEEL SPD RL
Wheel speed sensor (RL)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speed±
IG VOLTAGEECU power supply voltage
/ NORMAL or TOO LOWNORMAL : 9.8 V or over
TOO LOW : Below 9.8 V±
SFRRABS solenoid (SFRR) ON /
OFFOperate: ON±
SFRHABS solenoid (SFRH) ON /
OFFOperate: ON±
SFLRABS solenoid (SFLR) ON /
OFFOperate: ON±
SFLHABS solenoid (SFLH) ON /
OFFOperate: ON±
SRRR (SRR)ABS solenoid (SRRR
(SRR)) ON / OFFOperate: ON±
SRRH (SRH)ABS solenoid (SRRH
(SRH)) ON / OFFOperate: ON±
SRLRABS solenoid (SRLR) ON /
OFFOperate: ON±
SRLHABS solenoid (SRLH) ON /
OFFOperate: ON±
AIR BLD SUPPORTAir bleed support /
SUPPORT or NOT SUPNot supported±
TEST MODETest mode / NORMAL or
TESTNORMAL : Normal mode
TEST : During test mode±
#CODESNumber of DTC recorded /
min.: 0, max.: 255Min.: 0, max.: 19±
3. ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the Hand±held tester allows the relay, actuator and so on to operate
without parts removal. Performing the ACTIVE TEST as a first step of troubleshooting is one of the methods
to shorten the labor time.
It is possible to display the DATA LIST during the ACTIVE TEST.
(a) Connect the Hand±held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) From the display on the tester, select the ºACTIVE TESTº.

05±702
± DIAGNOSTICSABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ItemVehicle Condition / Test DetailsDiagnostic Note
SFRRTurns ABS solenoid (SFRR) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SFRHTurns ABS solenoid (SFRH) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SFLRTurns ABS solenoid (SFLR) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SFLHTurns ABS solenoid (SFLH) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SRRRTurns ABS solenoid (SRRR) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SRRHTurns ABS solenoid (SRRH) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SRLRTurns ABS solenoid (SRLR) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SRLHTurns ABS solenoid (SRLH) ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SFRR & SFRHTurns ABS solenoid SFRR & SFRH ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SFLR & SFLHTurns ABS solenoid SFLR & SFLH ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SRRR & SRRHTurns ABS solenoid SRRR & SRRH ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SRLR & SRLHTurns ABS solenoid SRLR & SRLH ON / OFF
Operation of solenoid
(clicking sound) can be
heard
SFRH & SFLHTurns ABS solenoid SFRH & SFLH ON / OFF
Operation of solenoid
(clicking sound) can be
heard
ABS MOT RELAYTurns ABS motor relay ON / OFFOperation of motor can be
heard
ABS WARN LIGHTTurns ABS warning light ON / OFFObserve combination me-
ter
BRAKE WRN LIGHTTurns BRAKE warning light ON / OFFObserve combination me-
ter
4. FREEZE FRAME DATA
(a) The vehicle (sensor) status memorized during ABS operation or at the time of error code detection can
be displayed using the hand±held tester.
(b) Only one record of the freeze frame data is stored and the freeze frame data generated during ABS
operation are constantly updated. Also, the number of the operations of the ignition switch ºONº after
the freeze frame data is stored can be memorized up to 31 and it can be displayed.
HINT:
If the ignition switch ºONº operation exceeds 31 times, º31º appears on the display.
(c) If the diagnosis code malfunction occurs, the freeze frame data at the occurrence of the malfunction
is stored but the ABS actuation data is not stored.

BR3904
0.13 sec.
ON
OFF 0.13 sec.
±
DIAGNOSTICS ABS WITH EBD SYSTEM
05±703
AVENSIS REPAIR MANUAL (RM1018E)Hand±held tester display
Measurement ItemReference Value*
VEHICLE SPDVehicle speedSpeed indication of a meter
STOP LIGHT SWStop light switch signalStop light switch ON: ON, OFF: OFF
# IG ONNumbers of operations of ignition switch ON after
memorizing freeze frame data0 to 31
SYSTEMOperate systemABS operate: ABS
*: If no conditions are specifically stated for ºIdlingº, it means t\
he shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
5.SPEED SENSOR SIGNAL CHECK
HINT:
If the ignition switch is turned from ON to ACC or LOCK during
the test mode, the DTCs of the sensor check function will be
erased.
(a)Check the sensor signal.(1)Start the engine.
(2)Connect the hand±held tester to the DLC3.
(3)Select the TEST MODE.
(4)Check that the ABS warning light blinks.
HINT:
If the ABS warning light does not blink, inspect the ABS warning
light circuit (See page 05±737). (5) Drive the vehicle straight forward.
HINT:

Drive the vehicle faster than 45 km/h (28 mph) for several
sec.

There is a case that the sensor check is not completed if
the vehicle has its wheels spun or its steering wheel
steered during this check.
(6) Stop the vehicle.
(7) Using SST, connect the terminals Tc and CG of the DLC3.
(b) Read the DTC from the hand±held tester screen.
HINT:

See the list of DTCs shown on the 05±704.

Please refer to the hand±held tester operator's manual
for further details.

050X4±14
ABS Check SheetInspector 's
Name:
Customer 's Name
Date Vehicle
Brought InVIN
Licence No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency the Problem Occurs/ /
ContinuouslyIntermittently ( times a day)
ABS does not operate.
ABS does not operate efficiently.
ABS Warning LightRemains ONDoes not Light Up
DTC Check1st Time
2nd TimeNormal Code
Malfunction Code (Code )
Normal CodeMalfunction Code (Code )
Symptomskm
miles
Brake Warning
LightRemains ONDoes not Light Up
STOP LIGHT SW
SYSTEM
Freeze Frame Data
#IG ON
VEHICLE SPDON
OFF
NO SYS
ABS
FAIL SF
km/h
MPH Production Date 05±698
± DIAGNOSTICSABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK

050YD±14
05±696
±
DIAGNOSTICS ABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ABS WITH EBD SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
1Vehicle Brought to Workshop
2Customer Problem Analysis (See page 05±698)
3Check and Clear DTCs and Freeze Frame Data (See page 05±699)
4Problem Symptom Confirmation
Symptom does not occur: Go to step 5
Symptom occurs: Go to step 6
5Symptom Simulation (See page 01±32)
6DTC Check (See page 05±699)
There is no output: Go to step 7
There is output: Go to step 8
7Problem Symptoms Table (See page 05±708)
Check for fluid leakage and Go to step 10
8DTC Chart (See page 05±704)
9Circuit Inspection (See page 05±709 ± 05±750)
HINT:
When 2 or more DTCs are detected, perform circuit inspection one by one \
until the problem is identified.