engine TOYOTA AYGO 2012 Owners Manual (in English)

5
339
5-2. Steps to take in an emergency
When trouble arises
AYGO_WE_99E96E
If the vehicle becomes stuck
Emergency hook
Carry out the following procedures if the tires spin or the vehicle
becomes stuck in mud, dirt or snow:
Stop the engine. Set the parking brake and shift the shift
lever to N.
Remove the mud, snow or sand from around the stuck tire.
Place wood, stones or some other material under the tires
to help provide traction.
Restart the engine.
Vehicles with a multi-mode manual transmission: Shift the
shift lever to E, M or R and carefully apply the accelerator to
free the vehicle.
Vehicles with a manual transmission: Shift the shift lever to
1 or R and carefully apply the accelerator to free the vehi-
cle.
When your vehicle becomes stuck and
cannot move, the emergency hook is
used for another vehicle to pull your vehi-
cle out in an emergency.
Your vehicle is not designed to tow
another vehicle.

5
341
5-2. Steps to take in an emergency
When trouble arises
AYGO_WE_99E96E
If your vehicle has to be stopped in an emergency
Only in an emergency, such as if it becomes impossible to stop the
vehicle in the normal way, stop the vehicle using the following pro-
cedure:
Steadily step on the brake pedal with both feet and firmly
depress it.
Do not pump the brake pedal repeatedly as this will increase the
effort required to slow the vehicle.
Shift the shift lever to N.
If the shift lever is shifted to N
After slowing down, stop the vehicle in a safe place by the
road.
Stop the engine.
If the shift lever cannot be shifted to N
Keep depressing the brake pedal with both feet to reduce
vehicle speed as much as possible.
Stop the engine by turning the
engine switch to the “ACC”
position.
Stop the vehicle in a safe place by the road.

342 5-2. Steps to take in an emergency
AYGO_WE_99E96E
CAUTION
If the engine has to be turned off while driving
Power assist for the brakes and steering wheel will be lost, making the
brake pedal harder to depress and the steering wheel heavier to turn.
Decelerate as much as possible before turning off the engine.
Never attempt to remove the key, as doing so will lock the steering wheel.

345 6-1. Specifications
6
Vehicle specifications
AYGO_WE_99E96E3-door models
This number is also on the man-
ufacturer’s label on the right-
hand side center pillar.
5-door models
This number is also on the man-
ufacturer’s label on the right-
hand side rear pillar.
Engine number
The engine number is stamped
on the engine block as shown.

346 6-1. Specifications
AYGO_WE_99E96E
Engine
*: Drive belt deflection with 98 N (10 kgf, 22 lbf) thumb force (used belt)
Model 1KR-FE
Type 3-cylinder in line, 4-cycle, gasoline
Bore and stroke 71.0  84.0 mm (2.79  3.30 in.)
Displacement 998 cm3 (60.9 cu.in.)
Valve clearance
(engine cold)Intake: 0.145 0.235 mm (0.006 0.009 in.)
Exhaust:
0.275 0.365 mm (0.011 0.014 in.)
Drive belt tension9.0 11.0 mm (0.35 0.43 in.)
*
Vehicles without an air conditioning system:
Vehicles with an air conditioning system:
Generator
Water pump
Crankshaft
CrankshaftWater pumpGenerator
Air
conditioning
compressor

347 6-1. Specifications
6
Vehicle specifications
AYGO_WE_99E96E
Fuel
Lubrication system
*: The engine oil capacity is a reference quantity to be used when changing the
engine oil. Warm up and turn off the engine, wait more than 5 minutes, and
check the oil level on the dipstick.
Fuel typeEU area:
Unleaded gasoline conforming to European stan-
dard EN228 only
Except EU area:
Unleaded gasoline only
Research octane num-
ber95 or higher
Fuel tank capacity
(Reference)35 L (9.2 gal., 7.7 Imp.gal.)
Oil capacity
(Drain and refill
 reference
*)
With filter
Without filter3.3 L (3.5 qt., 2.9 Imp.qt.)
3.1 L (3.3 qt., 2.7 Imp.qt.)

348 6-1. Specifications
AYGO_WE_99E96EEngine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Toyota rec-
ommends the use of approved “Toyota Genuine Motor Oil”. Another
motor oil of matching quality can also be used.
Oil grade:
0W-20, 5W-20, 5W-30 and 10W-30:
API grade SL “Energy-Conserving”, SM “Energy-Conserving”, SN
“Resource-Conserving” or ILSAC multigrade engine oil
15W-40 and 20W-50:
API grade SL, SM or SN multigrade engine oil
Recommended viscosity (SAE):
SAE 0W-20 is filled into your
Toyota vehicle at manufacturing,
and better choice for good fuel
economy and good starting in
cold weather.
If SAE 0W-20 oil is not available,
SAE 5W-30 oil may be used.
However, it should be replaced
with SAE 0W-20 at the next oil
change.
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures, the
engine may become difficult to
start, so SAE 5W-30 or lower vis-
cosity engine oil is recom-
mended.
Temperature range anticipated before
next oil change.Preferred

349 6-1. Specifications
6
Vehicle specifications
AYGO_WE_99E96E
Oil viscosity (0W-20 is explained here as an example):
• The 0W in 0W-20 indicates the characteristic of the oil which allows
cold startability. Oils with a lower value before the W allow for easier
starting of the engine in cold weather.
• The 20 in 0W-20 indicates the viscosity characteristic of the oil when
the oil is at high temperature. An oil with a higher viscosity (one with a
higher value) may be better suited if the vehicle is operated at high
speeds, or under extreme load conditions.
How to read oil container labels:
Either or both API registered marks are added to some oil containers
to help you select the oil you should use.
API Service Symbol
Top portion: The oil quality
designation by API (American
Petroleum Institute) (SN)
Center portion: The SAE viscosity
grade (SAE 0W-20)
Lower portion: “Resource-
Conserving” means that the oil
has fuel saving and
environmental protection
capabilities.
ILSAC Certification Mark
The ILSAC (International
Lubricant Standardization and
Approval Committee) Certification
Mark is displayed on the front of
the container.

351 6-1. Specifications
6
Vehicle specifications
AYGO_WE_99E96E
Ignition system
Electrical system
Manual transmission
Spark plug
Make
GapDENSO SK16HR11
1.1 mm (0.043 in.)
NOTICE
Iridium-tipped spark plugs
Use only iridium-tipped spark plugs. Do not adjust the spark plug gap.
Battery
Open voltage* at
20C (68F):12.6 12.8 V Fully charged
12.2 12.4 V Half charged
11 . 8 12.0 V Discharged
(
*: Voltage checked 20 minutes after
the engine and all the lights are
turned off)
Charging rates 5 A max.
Gear oil capacity (Reference) 1.7 L (1.8 qt., 1.5 Imp.qt.)
Gear oil typeUse either of the following:
• “TOYOTA Genuine Manual Transmission
Gear Oil LV”
• Other gear oil that meets API GL-4 and
SAE 75W specifications

352 6-1. Specifications
AYGO_WE_99E96E
Clutch
Brakes
*1: Minimum pedal clearance when depressed with a force of 490 N (50 kgf,
110 lbf) while the engine is running
*2: Parking brake lever travel when pulled up with a force of 196 N (20 kgf, 44
lbf)
Steering
NOTICE
Manual transmission gear oil
Please be aware that depending on the particular characteristics of the gear
oil used or the operating conditions, idle sound, shift feeling and/or fuel effi-
ciency may be different or affected. Toyota recommends to use “TOYOTA
Genuine Manual Transmission Gear Oil LV” to achieve optimal performance.
Pedal free play 18  28 mm (0.7  1.1 in.)
Pedal clearance*1
Left-hand drive vehicles:
84 mm (3.3 in.)
Right-hand drive vehicles:
77 mm (3.0 in.)
Pedal free play 1  6 mm (0.04  0.24 in.)
Parking brake lever travel *25  8 clicks
Fluid type SAE J1704 or FMVSS No.116 DOT 4
Free play Less than 30 mm (1.2 in.)